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A high-precision double-edged diamond roller and its manufacturing method

A technology of diamond roller and manufacturing method, which is applied to manufacturing tools, metal processing equipment, abrasive surface adjustment devices, etc., can solve the problems of small dressing force, complicated process, low efficiency, etc., to avoid collision damage and high correction accuracy. , the effect of small wear

Active Publication Date: 2021-11-09
西安博奥达金刚石工磨具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Patent CN105598839A discloses a roller for dressing a grinding wheel. The roller body includes an axial surface and radial surfaces at the upper and lower ends. The second boss, the center of the roller body is provided with a roller hole, and the axial surface is provided with a natural coarse-grained diamond grinding layer, which can trim various complex forming surfaces without being limited by the position, with small trimming force and difficult It causes the surface of the grinding wheel to collapse and is not easy to wear, but it needs multiple tool changes during the correction process, the process is complicated and the efficiency is low

Method used

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  • A high-precision double-edged diamond roller and its manufacturing method
  • A high-precision double-edged diamond roller and its manufacturing method
  • A high-precision double-edged diamond roller and its manufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0041] Such as Figure 1-4 Shown, a kind of high-precision double-edged diamond roller and its manufacturing method are characterized in that, the high-precision double-edged diamond roller comprises an annular matrix 1, and the center of the matrix 1 is provided with a roller passage for making the roller 7 pass through. Hole 11, the hole wall of the roller through hole 11 is provided with a taper, the taper is 5.5°, and the base 1 around the roller through hole 11 is provided with a ring-shaped table 2, and the ring-shaped table 2 is provided with 4 sets of cooling chambers 3. Six sets of main through-holes 21 are arranged parallel to the roller through-holes 11 in the circumferential direction of the circular table top 2, and three sets of equally spaced auxiliary through-holes 22 are arranged at intervals between the main through-holes 21. The auxiliary through-holes 22 The included angle with the circumferential distance between the adjacent main through holes 21 is 30°, ...

Embodiment 2

[0050] This embodiment is basically the same as Embodiment 1, the difference is:

[0051] Such as figure 1 , 5 , 6, the cooling cavity 3 is 3 groups, which are symmetrically arranged on both sides of the main through hole 21 one by one with the secondary through hole 22 respectively, and the circumferential spacing angle between the cooling cavity 3 and the adjacent main through hole 21 is 30°, a Y-shaped conduit 31 is symmetrically arranged in the cooling chamber 3, and the Y-shaped conduit 31 is connected to the branch pipe 72. Two rams 32 are symmetrically arranged at the connection, and the ram 32 is connected to the inner wall of the cooling chamber 3 through a spring, and the Y-shaped The bottom of the outer pipe wall of the inclined part on both sides of the conduit 31 is provided with a slide rail 33, and the slide rail 33 is provided with a slide ball 34 that can slide along the slide rail 33. The spring connected by the sliding ball 34, one branch pipe of the Y-sha...

Embodiment 3

[0058] This embodiment is basically the same as Embodiment 2, the difference is:

[0059] Step S2: Prepare metal alloy powder, mix alloy powder consisting of 30% copper and 70% iron, and mix diamond particles with a particle size of 55 μm and alloy powder at a ratio of 1:4.4 to obtain abrasive grains.

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Abstract

The invention relates to a high-precision double-edged diamond roller and a manufacturing method thereof. The diamond roller includes a base body, a circular table top, a first grinding part, a second grinding part and a roller, and the first grinding part and the second grinding part are arranged vertically , There is a removable protective plate in the front end of the roller, a water baffle is embedded in the protective plate, and a cooling chamber is provided in the circular table top to drain the coolant for cooling the first grinding part and the second grinding part , the manufacturing method includes making a base body and a ring-shaped table top, preparing metal alloy powder, and sintering. The diamond roller of the present invention has a reasonable structure and is easy to install. It can simultaneously repair the outer circle and end face of the grinding wheel, reducing the time for dressing and another process. , saving manpower and material resources, high correction accuracy, small wear, good cooling effect and long service life.

Description

technical field [0001] The invention relates to the technical field of diamond roller processing, in particular to a high-precision double-edged diamond roller and a manufacturing method thereof. Background technique [0002] The diamond roller is a new generation of grinding wheel dressing tool. By installing the diamond roller on the dressing device of the grinding machine, dressing the ordinary ceramic grinding wheel or CBN grinding wheel, and then grinding the parts after the grinding wheel is formed, so that the contour, precision and size of the diamond roller can be passed through the grinding wheel. Copying to the surface of the machined part, the surface quality and precision of the machined part are higher, especially suitable for high-precision and mass production. [0003] Patent CN105598839A discloses a roller for dressing a grinding wheel. The roller body includes an axial surface and radial surfaces at the upper and lower ends. The second boss, the center of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24B53/14B24D18/00
CPCB24B53/14B24D18/0009
Inventor 孙优文
Owner 西安博奥达金刚石工磨具有限公司