Vibration grinding steel rail grinding method

A technology of vibratory grinding and vibration direction, which is applied in the direction of track, track laying, track maintenance, etc. It can solve the problems of high development cost of grinding equipment, affecting the service life of track, and inconvenient equipment maintenance, so as to improve grinding efficiency and feed Speed, prolonging service life, reducing or avoiding the effects of surface grinding cracks

Inactive Publication Date: 2021-04-13
HUNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is: in order to solve the problem in the prior art that the ordinary rail grinding method is inefficient, the surface roughness after grinding is poor, new grinding cracks and grinding burns are easy to occur, which seriously affects the service life of the rail, and the corresponding grinding The cost of equipment development is high, the structure is complex, and the maintenance of equipment is inconvenient. However, the vibration grinding technology can make the grinding wheel not easy to block, easier to threshing naturally, maintain the self-sharpening of the grinding wheel, reduce the grinding force, residual stress and grinding temperature, and avoid Or reduce grinding burns, greatly improve grinding efficiency, improve the surface quality of track processing, and prolong the life of rails. The vibration grinding rail grinding method is an effective method to solve the above problems, and a vibration grinding rail grinding method is proposed.

Method used

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Effect test

Embodiment 1

[0047] Embodiment one: if figure 2 and image 3As shown, the high-efficiency vibration grinding rail grinding method of the present invention can be applied to common grinding mechanisms, both for end face grinding and for circumferential grinding. The vibration direction of the grinding wheel 1 can be any direction such as vertical direction, horizontal direction, inclination or a random combination of multiple directions.

Embodiment 2

[0048] Embodiment two: if Figure 4 As shown, the high-efficiency vibration grinding rail grinding method of the present invention can be applied to the forming mill of the milling device, the vibration generating device can be placed on the arbitrary position of the grinding wheel 1-the main shaft system, and the vibration direction of the grinding wheel 1 can be vertical direction, horizontal direction, along-line direction, or an unordered combination of directions.

Embodiment 3

[0049] Embodiment three: as Figure 5 As shown, when the high-efficiency vibratory grinding rail grinding method of the present invention is applied to end face grinding, the grinding wheel 1—the axis of the main shaft and the axis of the rail 2 can be at any distance l.

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Abstract

The invention discloses a vibration grinding steel rail grinding method, and belongs to the technical field of grinding. The method comprises the following steps that a, vibration is generated when a grinding wheel grinds a steel rail to form vibration grinding; b, a vibration generator is arranged at any position of a grinding wheel-main shaft system, and the vibration form, the vibration power, the amplitude frequency and the like are adjusted according to the grinding process requirements; and c, the vibration direction can be any direction such as the longitudinal direction, the transverse direction, the vertical direction and the inclined direction of the steel rail or the composite disordered vibration direction. According to the vibration grinding method, vibration is provided for the grinding wheel, the grinding efficiency and the feeding speed of the steel rail are improved, and the grinding depth is increased, so that the grinding efficiency is improved, the maintenance time is shortened, the grinding vibration effect is achieved, the grinding force is reduced, meanwhile, the residual stress of the grinding surface is reduced, grinding burn is avoided, the surface quality of the steel rail is improved, and the service life of the steel rail is prolonged.

Description

technical field [0001] The invention belongs to the technical field of grinding, and in particular relates to a vibration grinding method for grinding steel rails. Background technique [0002] Rail transportation is an important component of my country's transportation system and one of the main modes of transportation. Rails provide guidance and transfer loads for running trains. During the operation of trains, they will be impacted by alternating loads from multiple directions. After long-term repeated rolling, the rail surface has various damages, which not only increases the operating cost of the railway, but also affects the safety of the train. [0003] At present, my country's rail transportation is developing in the direction of "high speed" and "heavy load", urban rail transit, etc. The efficiency and quality requirements of track grinding and maintenance are increasing day by day, and the maintenance workload is also increasing. Therefore, the efficiency and qualit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01B31/17E01B31/13
CPCE01B31/13E01B31/17
Inventor 吴耀金滩谢莫颖王兴中
Owner HUNAN UNIV
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