Rock plate with engraved textures and preparation method thereof

A technology of texture and slate, applied in the field of slate with carved texture and its preparation, can solve the problems of manpower and material resources consumption, product grade decline, texture mold and surface pattern texture deviation, etc.

Inactive Publication Date: 2021-05-07
佛山市高明贝斯特陶瓷有限公司 +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, in the technical scheme of ceramic products with concave-convex effect texture, the traditional method in the industry is to use the texture mold carved in kind to copy. For ceramic products, the surface of the pressing mold of the press is made into a concave texture with a predetermined depth, and then Use it to press ceramic raw materials to make ceramic products with concave-convex effect on the surface; the technical method is to design the pattern first, then carve it into a master mold in a mold factory, and then pass the texture on the master mold through The pressurized method is engraved on the heated cooked glue, and after cooling, it will be bonded with the corresponding mold, and then sent back to the manufacturer for use. This method is cumbersome, and each mold can only correspond to one texture. When a variety of textures are required, multiple sets of texture molds need to be prepared. Every time the texture is changed, the production line needs to be suspended for mold replacement. This is a huge waste of manpower and material resources, and the texture of the texture mold and the surface pattern sometimes appear after long-term use. Deviation, so that the product grade dropped sharply

Method used

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  • Rock plate with engraved textures and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A rock slab with engraved texture, including blank body, auxiliary additives and ink;

[0039] The body includes 8 parts by weight of Guangfeng water scrub, 7 parts of Jiahui powder, 3 parts of burnt talc, 25 parts of 102 stone powder, 7 parts of super white material, 34 parts of FC ball soil, 11 parts of Jingle water scrub, 5 parts of Tianhe soil, wherein the chemical composition of the green body includes the following parts by weight: 65 parts of SiO2, 20 parts of Al2O3, 0.1 part of Fe2O3, 0.1 part of TiO2, 5 parts of CaO, 2 parts of MgO, 2 parts of K2O, 5 parts of Na2O;

[0040] Auxiliary additives include 10 parts by weight of sodium hydroxymethyl cellulose, 5 parts of polymer reinforcing agent, 3 parts of decoagulant No. 2, 60 parts of sodium tripolyphosphate, 10 parts of diluent, and 12 parts of water glass, of which The viscosity of sodium hydroxymethyl cellulose is 2000cP, the moisture is 10%, the flow rate of polymer reinforcing agent is 28 seconds, and the st...

Embodiment 2

[0051] A rock slab with engraved texture, including blank body, auxiliary additives and ink;

[0052] The green body includes 10 parts by weight of Guangfeng water scrub, 6 parts of Jiahui powder, 4 parts of burnt talc, 20 parts of 102 stone powder, 6 parts of super white material, 32 parts of FC ball clay, 15 parts of Jingle water scrub, 4 parts of Tianhe soil, wherein the chemical composition of the green body includes the following parts by weight: 62 parts of SiO2, 25 parts of Al2O3, 1 part of Fe2O3, 0.1 part of TiO2, 1 part of CaO, 1 part of MgO, 1 part of K2O, and 1 part of Na2O3;

[0053] Auxiliary additives include 12 parts by weight of sodium hydroxymethyl cellulose, 3 parts of polymer reinforcing agent, 2 parts of decoagulant No. 2, 60 parts of sodium tripolyphosphate, 8 parts of diluent, and 10 parts of water glass, of which Sodium hydroxymethyl cellulose viscosity 2000cP, moisture 10%, macromolecular reinforcing agent flow rate 30 seconds, strength 2MPa, decoagulan...

Embodiment 3

[0064] A rock slab with engraved texture, including blank body, auxiliary additives and ink;

[0065] The body includes 12 parts by weight of Guangfeng water scrub, 5 parts of Jiahui powder, 5 parts of burnt talc, 25 parts of 102 stone powder, 5 parts of super white material, 30 parts of FC ball soil, 10 parts of Jingle water scrub, 3 parts of Tianhe soil, wherein the chemical composition of the green body includes the following parts by weight: 60 parts of SiO2, 30 parts of Al2O3, 0.5 parts of Fe2O3, 0.5 parts of TiO2, 5 parts of CaO, 3 parts of MgO, 1 part of K2O, 2 parts of Na2O;

[0066] Auxiliary additives include 15 parts by weight of sodium hydroxymethyl cellulose, 5 parts of polymer reinforcing agent, 3 parts of decoagulant No. 2, 65 parts of sodium tripolyphosphate, 10 parts of diluent, and 12 parts of water glass, of which The viscosity of sodium hydroxymethyl cellulose is 2000cP, the moisture is 10%, the flow rate of polymer reinforcing agent is 32 seconds, the stre...

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Abstract

The invention discloses a rock plate with engraved textures and a preparation method thereof, the rock plate comprises a green body, auxiliary additives and ink, the green body comprises broad-peak water frosted sand, Jiaohui powder, calcined talc, 102 stone powder, an ultra-white pigment, FC ball clay, Jingle water frosted sand and Tianhe soil; the auxiliary additives comprise carboxymethyl cellulose sodium, a polymer reinforcing agent, a deflocculating agent No.2, sodium tripolyphosphate, a diluent and water glass, the ink comprises powder, a solvent, a dispersing agent, an anti-settling agent and a surfactant, and seven steps of material preparation, compression molding, texture carving, ink jetting, glazing, glaze firing and finished product polishing and grinding are performed, the rock plate can be realized without converting a press mold, the process flow is simplified, the concave-convex mold effect is generated visually and actually, and the colorful pattern has a more three-dimensional effect, and thus the rock plate with the engraved textures is vivid in texture and stronger in three-dimensional sense.

Description

technical field [0001] The invention relates to the technical field of ceramic tile production, in particular to a rock slab with carved texture and a preparation method thereof. Background technique [0002] Due to its heavy weight and poor machinability, architectural porcelain tiles have been used on the ground or walls since the advent of architectural porcelain tiles, and the usable areas are small. Compared with traditional porcelain tiles, slate tiles have the characteristics of a full body, and the texture is comparable to natural marble, with better compactness (water absorption <0.1%), larger size, lighter weight, thinner thickness, and better mechanical properties. protrude. Therefore, the application field of slate tiles is wider than that of porcelain tiles. The former is more suitable for large spaces such as countertops and background walls. Customized styling after processing. At present, in the technical scheme of ceramic products with concave-convex e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/04C04B33/13C04B33/16C04B33/34C04B41/89
CPCC04B33/04C04B33/13C04B33/16C04B33/34C04B33/131C04B33/1305C04B41/89C04B41/52C04B2235/6567C04B41/5022C04B41/4543C04B41/0072
Inventor 霍建荣莫洐永陈建忠胡迅黄文锋叶祥
Owner 佛山市高明贝斯特陶瓷有限公司
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