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Intelligently-designed digital printed fabric production process with energy-saving effect

A technology of digital printing and intelligent design, applied in the directions of printing, printing device, fiber type, etc., can solve the problems of unfavorable fast fashion green printing and dyeing, high labor consumption, serious environmental pollution, etc., to achieve increased artistry, smooth texture, power consumption reduced effect

Inactive Publication Date: 2021-05-28
ZHEJIANG FURUN DYEING & PRINTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For example, tie-dye fabrics are widely used in fashion clothing because of their unique visual image, unfamiliar texture effect and in-depth interpretation of popular art, while traditional tie-dyeing is hand-packed and then dip-dyeing, which consumes a lot of manpower and is harmful to the fabric. Serious environmental pollution is not conducive to the current mainstream fast fashion green printing and dyeing

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Intelligently-designed digital printed fabric production process with energy-saving effect
  • Intelligently-designed digital printed fabric production process with energy-saving effect
  • Intelligently-designed digital printed fabric production process with energy-saving effect

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0072] The production process of the intelligent design digital printing fabric with energy-saving effect includes the following steps: S1. Weaving, using 65 counts of cotton, bamboo fiber and mulberry silk and threading into double-ply yarn, and then weaving into silk cotton plain knitted single jersey. Further, the cotton is combed long-staple cotton, 46% long-staple cotton, 42% bamboo fiber and 12% mulberry silk are selected and threaded into double-ply yarns, and the weaving adopts a single-sided large circular knitting machine in Taiwan, China, and the weaving parameters include the following :

[0073] Machine size 32 needles / 25.4mm,

[0074] Barrel diameter 34″(inch),

[0075] Width 160cm.

[0076] Combed cotton yarn is smoother and smoother than ordinary cotton yarn. Bamboo fiber has good moisture absorption and air permeability, strong wear resistance and natural antibacterial, antibacterial, anti-mite, deodorant and anti-ultraviolet functions. The fabric is softer...

Embodiment 2

[0173] The structure and principle of the present embodiment are basically the same as those of the first embodiment, so they will not be repeated here, but the difference is that the neutralization treatment adopts 0.4g / L oxalic acid.

Embodiment 3

[0175] The structure and principle of this embodiment are basically the same as that of Embodiment 1, so I won’t go into details here, but the difference is: the burner pressure is 1.5Pa, and the singeing speed is 56m / min; or the burner pressure is 1.7Pa, and the singeing The vehicle speed is 54m / min.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

An intelligently-designed digital printed fabric production process with an energy-saving effect comprises the following steps: S1, weaving: doubling cotton, bamboo fibers and mulberry silk into double-plied yarn, and then weaving the double-plied yarn into real silk-cotton single-sided plain knitted cloth; S2, singeing: treating the cloth in the step S1 by adopting double-sided singeing; S3, mercerizing: mercerizing the cloth treated in the step S2 by adopting a knitting mercerizing machine; S4, boiling off: sequentially carrying out neutralizing treatment, bleaching treatment, neutralizing deoxidizing treatment and whitening treatment on the mercerized cloth treated in the step S3; S5, ground color shaping: carrying out ground color shaping on the cloth treated in the step S4; S6, printing: sequentially performing sizing and shaping treatment, pattern design treatment, digital printing, ageing treatment and water washing treatment on the cloth treated in the step S5; S7, softening and setting: treating the cloth treated in the step S6 by adopting a setting machine; S8, decating treatment: carrying out decating on the cloth treated in the step S7; and S9, preshrinking treatment: preshrinking the cloth treated in the step S8 by adopting a preshrinking machine.

Description

technical field [0001] The invention belongs to the technical field of fabrics, and in particular relates to a production process for intelligently designed digital printed fabrics with energy-saving effects. Background technique [0002] At present, digital printing has shown a trend of faster and faster printing speed of equipment, lower cost of nozzles, more and more mature pattern applications, and better and better automation stability of equipment. Driven by digitization, automation applications and big data, traditional printing and dyeing enterprises will see a trend of digital printing replacing screen printing. However, many printing and dyeing factories have more or less purchased digital printing and dyeing, and the level of informatization in the production line is not high. In the future, the development trend of my country's digital inkjet printing industry is that equipment and technology will be further improved, costs will be further reduced, and the marke...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06P5/30D06P1/44D06P1/48D06P1/649D06P1/673D06P5/20D06L4/13D06L4/12B41J11/00B41J3/407
CPCD06P5/30D06P1/445D06P1/48D06P1/6735D06P1/6491D06P5/2077D06L4/13D06L4/12B41J3/4078B41J11/002D06M2200/40D06P1/0032D06P5/2066D06B11/0059D06B19/0035D06B21/00D06C27/00F26B25/008D10B2201/02D10B2201/10
Inventor 王益峰傅国柱周可
Owner ZHEJIANG FURUN DYEING & PRINTING
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