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Steel ladle repairing material produced by using recycled waste corundum nozzle seating brick material and method for repairing steel ladle lining by using the same

A waste corundum seat and repair material technology, which is applied in the field of refractory materials, can solve problems such as poor bonding effect, poor repair effect, and poor thermal shock resistance, and achieve the effects of strong economy and practicability, and cost reduction

Active Publication Date: 2021-06-18
ZHENGZHOU ZHENDONG TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Commonly used repairing materials include repairing bricks and bauxite repairing materials, but when the corundum nozzle seat brick and corundum venting seat brick are severely corroded, the repair effect is not good after using the first-grade bauxite repairing material for repair, and it will not take long Cracks and spalling will appear every time, mainly due to poor bonding effect, low compressive strength, and poor thermal shock resistance.
Each ladle needs to be repaired at least 2-3 times before it goes off-line, and the use of more materials will increase the cost accordingly

Method used

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  • Steel ladle repairing material produced by using recycled waste corundum nozzle seating brick material and method for repairing steel ladle lining by using the same
  • Steel ladle repairing material produced by using recycled waste corundum nozzle seating brick material and method for repairing steel ladle lining by using the same
  • Steel ladle repairing material produced by using recycled waste corundum nozzle seating brick material and method for repairing steel ladle lining by using the same

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Embodiment Construction

[0017] The present invention will be described in more detail below through specific embodiments, so as to facilitate the understanding of those skilled in the art.

[0018] The main material of the repair material in this application is the residual waste corundum seat bricks used in the recycled steel mills, and the price is 1800 yuan / ton.

[0019] After sorting the recovered waste corundum seat bricks, they are crushed and processed into granules with different particle sizes (6-3mm, 3-1mm, 1-0mm), and some 1-0mm granules are passed through a magnetic separator to remove iron and magnetic substances. , and then processed into 200 mesh fine powder for subsequent use.

[0020] The ladle repair material of the present invention is prepared by using waste corundum bricks, spinel powder, fused magnesium powder, activated alumina micropowder, and 71 cement according to the following weight percentages:

[0021] 84% waste corundum brick material, including: 15% of particle size 6...

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Abstract

The invention discloses a steel ladle repairing material produced by utilizing a recycled waste corundum nozzle seating brick material and a method for repairing a steel ladle lining. The repairing material is prepared from 84% of the waste corundum brick material (comprising 15% of a granular material with the particle size of 6-3 mm, 25% of a granular material with the particle size of 3-1 mm, 35% of a granular material with the particle size of 1-0 mm and 9% of 200-mesh powder), 5% of spinel powder, 2% of fused magnesium powder, 4% of activated aluminum oxide micro powder and 5% of 71 cement. All the raw materials are evenly mixed in a mixing mill, discharged, packaged in bags and stored in a damp-proof mode. When the steel ladle repairing material is in use, when a steel ladle is off line and needs to be repaired, a proper amount of the steel ladle repairing material is weighed according to the repairing area, water accounting for 4-5% of the total weight of the material is added, and the materials are stirred uniformly in a stirrer for standby application; residual steel slag, attachments and dust on the inner wall of the steel ladle are cleaned up; a to-be-repaired place is smeared with the repairing material until the to-be-repaired place is flat; smearing is performed for the second time after ten minutes; and then the to-be-repaired place is naturally aired for 8 hours and then normally baked.

Description

technical field [0001] The invention relates to refractory materials, in particular to a ladle repair material produced by recycling waste corundum seat bricks. Background technique [0002] Ladle lining bricks will be eroded by high-temperature molten steel during continuous use, resulting in the gradual thinning of ladle bricks, especially the erosion of individual bricks with low body density is more serious, and even pits and unevenness appear. In order to keep these heavily eroded bricks in sync with the majority of evenly eroded bricks, these heavily eroded bricks must be repaired. Commonly used repairing materials include repairing bricks and bauxite repairing materials, but when the corundum nozzle seat brick and corundum venting seat brick are severely corroded, the repair effect is not good after using the first-grade bauxite repairing material for repair, and it will not take long Cracks and peeling will appear every time, mainly because the bonding effect is not...

Claims

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Application Information

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IPC IPC(8): C04B35/101B22D41/02C04B35/622
CPCC04B35/101B22D41/023C04B35/62204C04B2235/3206C04B2235/3222C04B2235/3208C04B2235/77C04B2235/96C04B2235/9615Y02W30/91
Inventor 侯会峰侯振东刘大圈
Owner ZHENGZHOU ZHENDONG TECH
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