Electric vehicle controller based on single-tube parallel connection

A technology of electric vehicles and controllers, which is applied in the direction of electric vehicles, motor control, control systems, etc., can solve the problems of unable to meet the cost requirements of motor controllers, high costs, poor vibration resistance, etc., to achieve convenient layout and Assembly, good heat dissipation requirements, low cost effects

Pending Publication Date: 2021-06-18
SHANGHAI EDRIVE +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional motor controller uses a whole integrated packaged power module. This kind of power module has a wide range of applications, relatively stable output, but is expensive, and the packaging volume is large, the process is relatively complicated, and the vibration resistance is poor. The cost of the module itself is also high, which cannot meet the requirements of the OEM for the cost of the motor controller

Method used

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  • Electric vehicle controller based on single-tube parallel connection
  • Electric vehicle controller based on single-tube parallel connection
  • Electric vehicle controller based on single-tube parallel connection

Examples

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Embodiment

[0032] like figure 1 As shown, the present application proposes an electric vehicle controller based on single-tube parallel connection, including a box body 1 and a box cover 9 covered on the box body 1, and the box body 1 is provided with a film capacitor 10, a magnetic ring assembly 11, a current Sensor assembly 6, composite busbar 7, PCBA control board 8, single-pipe cooling assembly 5 and three-phase plastic-coated pole plate 13. Wherein, the film capacitor 10 is connected to the composite busbar 7 . The input end of the three-phase plastic-coated pole plate 13 is electrically connected to the three-phase output end of the composite busbar 7 , and the output end extends out of the box body 1 and is electrically connected to the three-phase input end inside the motor.

[0033] A signal plug-in 3 , a busbar plug-in 12 , a water inlet pipe 2 and a water outlet pipe 4 are arranged on the side wall of the box body 1 . The signal plug-in 3 is electrically connected with the P...

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Abstract

The invention relates to an electric vehicle controller based on single-tube parallel connection. The electric vehicle controller comprises a box body and a box cover; a thin-film capacitor, a magnetic ring assembly, a current sensor assembly, a composite busbar and a PCBA control panel are arranged in the box body; and the thin-film capacitor is connected with the composite busbar; a single-tube heat dissipation assembly and a three-phase plastic-coated polar plate are also arranged in the box body; the single-tube heat dissipation assembly comprises a radiator and a single-tube IGBT (Insulated Gate Bipolar Translator) and a temperature sensor which are arranged on the radiator; the single-tube IGBT is respectively connected with the thin-film capacitor and the PCBA control panel; the input end of the three-phase plastic-coated polar plate is electrically connected with the three-phase output end of the composite busbar, and the output end of the three-phase plastic-coated polar plate extends out of the box body and is electrically connected with the three-phase input end in the motor. Compared with the prior art, the single-tube IGBTs are adopted, so that a complex packaging process is avoided; the single-tube IGBTs are clamped on the two sides of the radiator for heat dissipation, so that the heat dissipation requirement of the controller can be well met; and the controller has the advantages of being high in integration, low in inductance, low in cost and high in vibration resistance.

Description

technical field [0001] The invention relates to the field of single-tube controllers, in particular to an electric vehicle controller based on single-tube parallel connection. Background technique [0002] With the continuous development of electric vehicles, the requirements for the cost and volume of drive motor controllers are getting higher and higher, and it is at this time that single-tube controllers are gradually adopted by most manufacturers. The single-tube controller is a motor controller for electric vehicles that directly uses a single-tube IGBT instead of a traditional packaging module. Great power density. The traditional motor controller uses a whole integrated packaged power module. This kind of power module has a wide range of applications, relatively stable output, but is expensive, and the packaging volume is large, the process is relatively complicated, and the vibration resistance is poor. The cost of the module itself is also high, which cannot meet ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02P29/00H05K7/20B60L15/20B60R16/02
CPCB60L15/20B60R16/02H02P29/00H05K7/2089H05K7/20927Y02T10/64Y02T10/72
Inventor 陈雷谢鸣锋陈登峰徐延东许晨昊张允飞刘万春叶茂
Owner SHANGHAI EDRIVE
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