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Real-time monitoring system and monitoring method for pipeline welding conditions

A real-time monitoring and welder technology, applied in welding equipment, auxiliary welding equipment, manufacturing computing systems, etc., can solve the problems that welding quality cannot be monitored in real time, affecting pipeline welding quality, etc., to meet the needs of online real-time monitoring and abnormal working conditions. Alarms, reduce major quality problems, and time-sensitive effects

Active Publication Date: 2022-07-19
HEBEI NATURAL GAS CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] One of the purposes of the present invention is to provide a real-time monitoring system for pipeline welding conditions to solve the problem that the quality of pipeline welding cannot be monitored in real time during pipeline welding operations

Method used

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  • Real-time monitoring system and monitoring method for pipeline welding conditions
  • Real-time monitoring system and monitoring method for pipeline welding conditions
  • Real-time monitoring system and monitoring method for pipeline welding conditions

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Embodiment Construction

[0038] like figure 1As shown, the real-time monitoring system for pipeline welding conditions of the present invention includes welding parameter sensors, welder two-dimensional codes, welding port two-dimensional codes, code scanners, welding condition collection terminals, monitoring center servers and other parts. The welding condition collection terminal is connected with the barcode scanner and the welding parameter sensor by wire, and the welding condition collection terminal is connected with the monitoring center server by wireless transmission through the network.

[0039] The welding parameter sensor is an integral part of the existing automatic welding machine, which can collect the working parameters of the welding machine including welding current, welding voltage, wire feeding speed and ambient temperature and humidity generated by the automatic welding machine in real time. Welder QR code is compiled from comprehensive information including welder's serial numbe...

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Abstract

The invention relates to a real-time monitoring system and monitoring method for pipeline welding conditions. The pipeline welding condition real-time monitoring system includes a welding parameter sensor, a welder's two-dimensional code, a welding port two-dimensional code, a code scanner, a welding condition collection terminal, and a monitoring center server, and the welding condition collection terminal is provided with a pipeline engineering Database, welder team database, automatic welding machine database and welding procedure specification database; the welding condition collection terminal is used to scan the two-dimensional code of the welder and the two-dimensional code of the welding port. The welding process specification adopted by the welding port, real-time reading of the welding parameters detected by the welding parameter sensor when the welding machine is working, when the welding parameters of the welding machine are abnormal, an alarm message will be sent, and the QR code will be parsed. , The determined welding process specification number information, the welding parameter information when the welding machine is working, and the abnormal working condition alarm information are sent to the monitoring center service through the 4G network.

Description

technical field [0001] The invention relates to a monitoring technology for welding working conditions, in particular to a real-time monitoring system and monitoring method for pipeline welding working conditions. Background technique [0002] As the main link of natural gas pipeline installation and construction, its welding quality is directly related to the safe production and operation ability of natural gas pipelines. At present, during the construction of natural gas pipelines in my country, the welding quality depends to a large extent on the technical level and responsibility of the welders. The welding process parameters are temporarily stored in the automatic welding machine, and then the on-site operators according to For management needs, manually copy it into the computer for manual data analysis. In this way, the workload is huge, the timeliness of data is poor, and data loss occurs from time to time. Due to the lack of timely and intuitive platform management...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/00G06K17/00G06Q50/04B23K101/06
CPCB23K37/00G06K17/0022G06Q50/04B23K2101/06Y02P90/30
Inventor 赫伟许钊唐万斌康思佳闫韶陇吴亚通刘义李冬徐梦麟段志鹏张涛白鹏路建欣胡子月张磊闫梦召
Owner HEBEI NATURAL GAS CO LTD
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