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Automatic tooth aligning method of internal tooth powerful gear honing machine

A gear honing machine, a powerful technology, applied in the direction of gear cutting machine, gear tooth manufacturing device, gear teeth, etc., can solve the problem that the gear honing machine cannot automatically align the teeth, and the manual tooth alignment cannot meet the machining accuracy requirements.

Active Publication Date: 2021-07-06
南京二机齿轮机床有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Technical purpose: In view of the shortcomings of existing gear honing machines that cannot automatically align teeth, manual gear alignment cannot meet the processing accuracy requirements, etc., the present invention discloses an automatic gear alignment method for an internal tooth powerful gear honing machine that can automatically perform high-precision tooth alignment

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  • Automatic tooth aligning method of internal tooth powerful gear honing machine

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Embodiment Construction

[0029] The present invention will be more clearly and completely described below by way of a preferred embodiment with reference to the accompanying drawings, but the present invention is not limited to the scope of the described embodiment.

[0030] The invention discloses an automatic gear alignment method for a powerful internal gear honing machine, which comprises the steps of:

[0031] S01, first find out the theoretical relationship between the meshing center distance and the shaft angle of the honing wheel and the dressing wheel;

[0032] S02. Install a strain sensor on the feed shaft of the machine tool to measure the inner diameter of the honing wheel, calculate the pitch radius of the honing wheel according to the inner diameter and the theoretical tooth length of the honing wheel, and then combine the pitch radius of the dressing wheel to calculate Corresponding meshing center distance;

[0033] S03. Control the machine tool to drive the honing wheel and the dressi...

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Abstract

The invention discloses an automatic tooth aligning method for an internal tooth powerful gear honing machine. The automatic tooth aligning method comprises the following steps that by measuring, calculating and fitting a function relationship between a meshing center distance and a shaft angle of a honing wheel and a finishing wheel, the following movement of a rotating shaft of a feeding shaft of a machine tool in a feeding process is realized in a software programming manner, then by utilizing a strain force detection means at the moment, numerical values of the finishing wheel and the honing wheel when the finishing wheel and the honing wheel mesh in place are found out, and primary finishing is carried out on the honing wheel on the basis of a tooth alignment result so as to find out an accurate meshing center distance and an axis angle. The meshing center distance and the crossed axis angle can be automatically adjusted according to the parameters of the honing wheel and the finishing wheel, the situation that the parameters change continuously in the honing wheel machining process is met, automatic tooth alignment is achieved, the precision and the tooth alignment efficiency are improved, and manual repeated adjustment and testing are not needed.

Description

technical field [0001] The invention relates to the technical field of gear processing, in particular to an automatic gear alignment method for a powerful internal gear honing machine. Background technique [0002] With the vigorous development of new energy vehicles, the speed of the gears in the gearbox is getting higher and higher. The precision of the gears in the gearbox is improved, and the requirements for the surface texture of the gears are also increasing. The process of powerful gear honing is also gradually promoted. [0003] The processing flow of the internal gear honing machine: First, measure the inner diameter of the honing wheel and the diameter of the index circle of the honing wheel by aligning the teeth, and calculate the inner diameter and meshing center position of the honing wheel to be trimmed through the measured results; use the dressing The ring rounds the top of the honing wheel; then uses the dressing wheel to trim the honing wheel into the requ...

Claims

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Application Information

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IPC IPC(8): B23F19/05B23F23/12
CPCB23F19/057B23F23/12
Inventor 孙陈龙刘晓飞
Owner 南京二机齿轮机床有限公司
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