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Rotating machine fault information processing method, processing system, processing terminal and medium

An information processing method and technology of rotating machinery, applied in the processing method of rotating machinery fault information, based on deep domain self-adaptive confrontation network of rotating machinery fault information processing, medium, processing system, and processing terminal fields, can solve cumbersome operations and generalization Insufficient performance, lack of failure samples, etc.

Active Publication Date: 2021-07-06
HUAZHONG UNIV OF SCI & TECH
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AI Technical Summary

Problems solved by technology

However, in practical engineering applications, two problems have been encountered: one is that the machine operates in a normal state for a long time, and the failure time only accounts for a very small part of the entire life cycle, which leads to an extreme imbalance between healthy samples and fault samples; The monitoring data during the long-term operation of machinery often does not contain fault information labels, and manual labeling is usually expensive, which leads to a serious shortage of labeled fault data samples
[0005] (1) Most of the traditional rotating machinery fault diagnosis methods are based on the time-frequency domain analysis of the fault mechanism and the experience and professional knowledge of diagnostic experts. The operation is cumbersome, and it is difficult to meet the current rapid analysis and diagnosis requirements for massive monitoring data.
[0006] (2) In the existing intelligent diagnosis technology for rotating machinery, due to the long-term operation of the machine in a normal state, the failure time only accounts for a very small part of the entire life cycle, resulting in an extreme imbalance between healthy samples and fault samples
[0007] (3) The monitoring data of machinery in the long-term operation process often does not contain fault information labels, while manual labeling is usually expensive, which leads to a serious shortage of labeled fault data samples, which is objectively data-driven intelligent fault diagnosis The application of the method to practical engineering presents challenges
[0008] The difficulty of solving the above problems and defects is as follows: In actual engineering case applications, due to the lack of fault samples and the difficulty of obtaining labeled data, the existing data-driven supervised fault diagnosis methods are difficult to solve during the model training process. It is prone to overfitting phenomenon due to lack of fault data, which leads to a decrease in the diagnostic accuracy of the model in the actual application process, and the generalization performance is seriously insufficient

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  • Rotating machine fault information processing method, processing system, processing terminal and medium
  • Rotating machine fault information processing method, processing system, processing terminal and medium
  • Rotating machine fault information processing method, processing system, processing terminal and medium

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Embodiment 2

[0150] In the present invention, aiming at the problems existing in the fault diagnosis of the above-mentioned rotating parts, a fault diagnosis method based on the deep domain self-adaptive confrontation network is proposed, and the experimental data with labels and the actual unlabeled wind power gearbox data are simulated To perform feature migration, and finally realize the intelligent fault diagnosis of the actual wind power gearbox.

[0151] The source domain data used in this embodiment is derived from the fan gearbox simulation data simulated in the laboratory. The simulation test bench is powered by an AC motor and mainly consists of a gearbox, a flywheel, and a computer for data collection. The AC motor is an ABB MV1008-225 asynchronous motor with a power of 1.2kW. Two triaxial accelerometers are mounted on the outside of the gearbox together with the shaft transmission, and collect vibration signals in the horizontal and vertical directions, respectively. A total o...

specific Embodiment

[0165] Taking the fault intelligent diagnosis project of a wind turbine in a wind farm as an example, the source domain data used in this embodiment is the simulation data of the wind turbine gearbox simulated in the laboratory. The simulation test bench is powered by an AC motor, mainly by the gearbox, Flywheel, and computer for data collection. The AC motor is an ABB MV1008-225 asynchronous motor with a power of 1.2kW. Two triaxial accelerometers are mounted on the outside of the gearbox together with the shaft transmission, and collect vibration signals in the horizontal and vertical directions, respectively. A total of 7 fault types were simulated on the test bench, including system faults such as looseness, and component faults such as broken teeth, gear cracks, broken teeth, bearing outer ring wear, and ball bearing fractures. All faults are artificially generated, and the vibration signals of the fan simulation equipment during simulation operation are recorded with NI...

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Abstract

The invention belongs to the technical field of rotating machine state monitoring and fault diagnosis, and discloses a rotating machine fault information processing method, processing system, processing terminal and a medium, and the method comprises the steps: constructing a neural network model comprising a depth feature extractor, a domain classifier and a state predictor; automatically extracting migration fault features from laboratory simulation data and rotating part monitoring data in actual engineering equipment by using a depth feature extractor through a neural network model; utilizing a domain classifier to shorten the difference between two kinds of data distribution, utilizing a state predictor, introducing domain adaptation constraints, forming a fault diagnosis model based on a depth domain adaptive adversarial network, and utilizing the model to realize intelligent fault diagnosis of the rotating machinery. According to the method, migration fault features in laboratory simulation data and actual engineering data can be accurately extracted, a fault migration diagnosis model capable of being applied to the rotating part is formed, and an ideal effect is achieved through actual case utilization.

Description

technical field [0001] The invention belongs to the technical field of state monitoring and fault diagnosis of rotating machinery, and in particular relates to a method for processing fault information of rotating machinery, a processing system, a processing terminal, and a medium, and in particular to a method for processing fault information of rotating machinery based on a deep domain self-adaptive confrontation network . Background technique [0002] At present, rotating machinery, as one of the important components of large-scale industrial equipment systems, plays a vital role in the stable operation of the entire system. Its rotating parts (such as rolling bearings, gearboxes, etc.) often work in harsh environments, and have large rotational kinetic energy during operation, which is prone to failure, reduces system reliability, reduces system life, and even causes industrial production. huge loss. Therefore, it is very necessary to carry out fault diagnosis on rotat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K9/00G06K9/62G06N3/04G06N3/08
CPCG06N3/084G06N3/045G06F2218/08G06F18/214
Inventor 吴军胡奎邓超程一伟邵新宇
Owner HUAZHONG UNIV OF SCI & TECH
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