Blank cutting steel wire full-automatic replacement method

Abstract

The invention discloses a blank cutting steel wire full-automatic replacement method. The blank cutting steel wire full-automatic replacement method comprises the following steps that S1, a pneumatic check block blocks an upper steel wire wheel on the leftmost side, a pneumatic clamp clamps a lower steel wire wheel, and an infrared induction device detects the state of a steel wire between the upper steel wire wheel and the lower steel wire wheel in real time; S2, the infrared induction device detects that the steel wire is broken; and S3, the pneumatic check block and the pneumatic clamp are loosened at the same time, the lower steel wire wheel falls off and is abandoned, and the upper steel wire wheel on the leftmost side slides to the initial position of the lower steel wire wheel along a pre-stored track and the guide track; a second upper steel wire wheel on the left side of the pre-stored track slides to the initial position of the upper steel wire wheel on the leftmost side; and at the moment, the pneumatic check block and the pneumatic clamp simultaneously clamp, and the steel wire is straightened again. According to an intelligent blank cutting steel wire replacement device or method, manual operation is not needed, intelligent steel wire replacement is achieved, 24-hour uninterrupted work of a blank cutting machine can be achieved, and therefore the brick making efficiency is greatly improved, and the brick making cost is saved.

Description

[0001] This application is a divisional application with the application number 2020106696430, the application date is July 13, 2020, and the title of the invention is "A method for intelligently exchanging billets for steel wire". technical field [0002] The invention belongs to the technical field of brick and tile production equipment, and in particular relates to a method for fully automatic replacement of billet steel wires. Background technique [0003] The blank cutting machine is an important part of the brick making equipment. The steel wire used in the blank cutting machine is mainly broken when cutting the mud strip. On the one hand, the fracture is caused by the steel wire rubbing against the mud strip for a long time; During the cutting process, it encounters hard small particles and suddenly breaks. The traditional cutting machine needs to stop the operation of the entire brick making system when the steel wire breaks, and then manually replace the broken cutt...

AI Technical Summary

Problems solved by technology

This not only greatly reduces the brick-making efficiency, but also wastes the electric energy consumed by the motor idling.

[0004] At present, there are some wire changing devices on the market, such as Chinese patent 200820029808.2, the invention name is a new intelligent billet cutting machine, which is characterized in that the purpose of changing the steel wire is achieved by sliding the billet wire frame back and forth on the frame. This scheme is not only inconvenient to operate, It requires a lot of manpower, and when cutting half of the blank steel wire, specifically, half of the steel wire is in the mud strip, and the cutting is not complete, so the blank steel wire rack cannot be moved at all, so the purpose of changing the steel wire cannot be achieved

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