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Ester synthesis using heterogeneous au/tio2 catalyst

A technology of catalysts and mixtures, applied in the fields of metal/metal oxide/metal hydroxide catalysts, physical/chemical process catalysts, preparation of organic compounds, etc., can solve the problems of complex separation

Pending Publication Date: 2021-07-23
EASTMAN CHEM CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When using light alcohols such as methanol, the separation is complicated due to the low boiling point of methanol
Additionally, the use of carboxylic acids often requires oxidation of the aldehyde to the corresponding acid, which requires additional processing steps

Method used

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  • Ester synthesis using heterogeneous au/tio2 catalyst
  • Ester synthesis using heterogeneous au/tio2 catalyst
  • Ester synthesis using heterogeneous au/tio2 catalyst

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0037] Example 1: O 2 oxidizing agent for the reaction

[0038] 80g 2-ethylhexanal, 50g methanol, 3g 1 wt% Au / TiO 2 (grinding), 1 g of 50 wt% NaOH in water was added to a 300 mL nominal Hastelloy autoclave. The reaction temperature was maintained at at least 40°C. The back-pressure was maintained at 100 psig while flowing 8 vol% O at a flow rate of 2,000 sccm 2 Balance N 2 , while stirring at 1500 RPM.

[0039] o 2 existence (from N 2 8% O in 2 Oxygen atoms generated in the mixture of ) oxidize the aldehyde to the acid in the solution phase. However, for the side reaction to generate 2EH-methyl ester, which accepts the released H as an oxidant 2 , forming H 2 O, resulting in the reaction of a significant amount of 2-ethylhexanal to form 2-ethylhexanoic acid, with approximately 5% of the 2-ethylhexanal forming the desired methyl 2-ethylhexanoate product. Table 1 shows the level of methyl 2-ethylhexanoate formed as a function of reaction time as determined by gas ch...

example 2

[0042] Example 2: 2-Ethylhexylenal as an oxidizing agent for a reaction

[0043] 10g 2-ethylhexanal, 10g 2-ethylhexylenal, 50g methanol, 3g 1 wt% Au / TiO 2 (grinding), 0.65 g of 50% by weight NaOH in water was added to a 150 mL titanium autoclave. The reaction temperature was maintained at 150°C, and the reactor was filled with N 2 Purge, then auto pressurize to about 210 psig while stirring.

[0044] Half of the starting 2-ethylhexanal reacts to form the desired methyl 2-ethylhexanoate. Some 2-ethylhexanal was hydrogenated to 2-ethylhexanol. GC results are shown in Table 2, using elution times of known substances. Species formation was subsequently confirmed by GS / MS.

[0045] Table 2: Species % as a function of time

[0046]

[0047]

[0048] This example shows 2-ethylhexylenal as an oxidizing agent (H 2 receptors) to drive responses. With milder oxidizing agents, aldehydes are not oxidized to carboxylic acids and accept H 2 The enal becomes an aldehyde specie...

example 3

[0055] Example 3: Direct coupling between 2-ethylhexylenal, 2-ethylhexanal and triethylene glycol

[0056] 20.2g 2-ethylhexylenal, 20.5g 2-ethylhexanal, 6g triethylene glycol, 2g 1 wt% Au / TiO 2 (ground) and 0.38 g of 50% by weight aqueous NaOH were added to a 100 mL self-sealing autoclave. The reaction temperature was maintained at 185°C, and the reactor was filled with N 2 Purge, then auto pressurize to about 300 psig while stirring at 1000 rpm. Samples were taken after every 60 minutes for a total reaction time of 6 hours. Traces of triethylene glycol 2-ethylhexanoic acid monoester (0.4% by weight) were detected by gas chromatography (GC). 2-Ethylhexanol and 2-ethylhexanoic acid were also detected in the mixture. Triethylene glycol 2-ethylhexanoic acid diester was not detected.

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Abstract

A process for direct esterification of an alkyl aldehyde with an alkyl alcohol to produce an alkyl ester is disclosed. The process comprises reacting an alkyl aldehyde with an alkyl alcohol in the presence of an Au / TiOa catalyst, a base and an enal or oxygen to form an ester and an aldehyde. The process avoids liberation of water and avoids the step of oxidation of the alkyl aldehyde to an alkyl acid.

Description

technical field [0001] The present invention relates generally to the field of organic chemistry. In particular, the present invention relates to the direct esterification of alkyl aldehydes with alkyl alcohols in a single reaction step. In one embodiment, the present invention involves the direct esterification of 2-ethylhexanal with methanol in a single reaction step. Background technique [0002] Traditional methods of preparing esters involve the condensation of alcohols with acids. This reaction is strongly equilibrium limited, requiring the removal of water formed during the reaction to drive the reaction. When using light alcohols such as methanol, the separation is complicated due to methanol's low boiling point. In addition, the use of carboxylic acids often requires oxidation of the aldehyde to the corresponding acid, which requires additional processing steps. [0003] Specifically, the formation of 2-ethylhexyl methyl ester by traditional methods requires the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C67/39C07C69/24
CPCC07C67/39C07C69/24B01J23/52C07C67/44
Inventor 威廉姆·克里斯多夫·凯奇苏米特·查克拉博蒂莱斯利·莎伦·德普
Owner EASTMAN CHEM CO