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Low-stretching-amount double-traction enamelling machine

A stretching, double-drawing technology, applied in the spray booth, conductor/cable insulation, electrical components, etc., can solve the problems of low tensile strength metal wires, easy to adhere to dust, and affect the quality of insulating paint sprayed on products

Active Publication Date: 2021-09-10
TONGLING JINGLONG ELECTRIC MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] like figure 1 As shown, the existing enamelling machine includes a paint applicator a, an oven b, a wire c, a guide wheel d and a traction wheel e; the existing line system of enameled wire production equipment is composed of a traction wheel e at both ends of the oven outlet. It is composed of one or more sets of guide wheels d, the traction wheel e provides the line power (drive wheel), and the guide wheel d is a passive wheel. This combination is simple in structure, easy to control, and can use the passive resistance of guide wheel d to make The row wire is kept tight and straightened in the oven b to avoid sagging, but this mature structure will thin or even break the enameled wire due to the resistance of the guide wheel c when producing fine wire, especially the metal wire with low tensile strength It is even more difficult to produce normally, especially the aluminum wire in the production of enameled wire is more likely to be stretched, thus being thinned or even broken;
[0004] In addition, in the process of spraying and drying the wires for many times, it is necessary to thread them, fix the head and tail ends of the wires, and then adjust the tightness of the wires. The threading is slow and not convenient enough, and if the wire and the traction wheel e are loose, the traction wheel e cannot drive the wire to rotate. There is no lead wire structure and tension adjustment structure in the existing equipment, and the wire is easily exposed to the outside air. Attached dust affects the quality of the product when it is sprayed with insulating paint;

Method used

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  • Low-stretching-amount double-traction enamelling machine
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  • Low-stretching-amount double-traction enamelling machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Such as figure 2 As shown, a low-stretch double-drawing enamelling machine includes a varnisher 1, a rotary encoder, a wire 4 and an oven 2, and the varnisher 1 is located on one side of the oven 2, and is characterized in that it also includes a first traction Wheel 3, the first synchronous motor 301, the second traction wheel 5 and the second synchronous motor 501, the head and tail ends of the wire 4 are fixedly connected. On one side of the back, the inner ends of the wires 4 abut against the outer ends of the first traction wheel 3 and the second traction wheel 5 respectively, the wires 4 penetrate through the oven 2 and the paint applicator 1 in turn, the first traction wheel 3 and the first traction wheel The output shaft of the synchronous motor 301 is fixedly connected, the second traction wheel 5 is fixedly connected with the output shaft of the second synchronous motor 501, the first synchronous motor 301 and the second synchronous motor 501 are cooperativel...

Embodiment 2

[0042] Such as image 3 , Figure 7-Figure 9 As shown, in embodiment 1, the problem that the fine metal enameled wire is pulled and broken when it is coated with an insulating layer is solved, but in this process, because the enamelling machine is relatively large and long, the usual practice is to thread the wire through a long rod. The method is too cumbersome, and it is easy to fall when passing through the corresponding opening of the enamelling machine, and it is not easy to guide through;

[0043] The oven 2 is provided with a lead structure 7 for pulling the wire 4 through the oven 2 and the paint applicator 1. The lead structure 7 includes a fixed plate 701, a first screw mandrel 702, a slide bar 703 and a micro motor 704. The two ends of the fixed plate 701 are Through the oven 2 and the paint applicator 1 and fixedly connected with it, the fixed plate 701 is provided with a slideway, the first screw mandrel 702 and the slide bar 703 are all arranged in the slideway ...

Embodiment 3

[0047] Such as Figure 10 As shown, in embodiment 1, by setting the rotary encoder, the rotational speed of the first traction wheel 3 and the second traction wheel 5 is indirectly controlled, and the centrifugal force of the first traction wheel 3 and the second traction wheel 5 is greater due to the higher rotational speed, The faster the wire 4 rotates, the faster the wire 4 will generate a centrifugal gap with the first traction wheel 3 and the second traction wheel 5, thereby fine-tuning the tension of the wire 4. Although the tension of the wire 4 can be adjusted, However, this adjustment method is not obvious enough, and the adjustment distance is relatively small;

[0048] The corner of the bottom of the oven 2 is symmetrically provided with a support plate 6, the support plate 6 is respectively provided with a first support column 302 and a second support column 502, the first synchronous motor 301 is fixed on the first support column 302, and the second The synchron...

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PUM

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Abstract

The invention discloses a low-stretching-amount double-traction enameling machine which comprises a painting device, a rotary encoder, a wire, an oven, a first traction wheel, a first synchronous motor, a second traction wheel and a second synchronous motor, the painting device is arranged on one side of the oven, and the head end and the tail end of the wire are fixedly connected. A quenching and dedusting system for quenching and dedusting the wire is also arranged in the oven. The first traction wheel and the second traction wheel are controlled to run synchronously at the same speed, the wire running resistance of a wire is reduced, meanwhile, multiple times of automatic spraying and drying of a wire insulating layer are achieved, the thickness of the insulating layer on the surface of the superfine metal enameled wire is increased, the insulating capacity is enhanced, and the quenching and dedusting system is arranged so that the quality of the wire after the insulating layer is sprayed and dried is enhanced.

Description

technical field [0001] The invention relates to the technical field of enamelling machines, in particular to a low-drawing double-drawing enamelling machine. Background technique [0002] Enameled wire is a common electrical connection wire in electrical equipment. It is mainly composed of two parts: a wire and an insulating layer. Common wires include copper wires and copper alloy wires. The insulating layer is formed after painting and baking on the surface of the wires. The wire forming the insulation layer is also called "bare wire". The production of enameled wire is usually carried out on an enameling machine, which generally includes the steps of setting out, annealing, painting, baking, cooling, lubricating and winding; [0003] Such as figure 1 As shown, the existing enamelling machine includes a paint applicator a, an oven b, a wire c, a guide wheel d and a traction wheel e; the existing line system of enameled wire production equipment is composed of a traction w...

Claims

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Application Information

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IPC IPC(8): H01B13/30H01B13/16B05B13/02B05B16/20B05D3/02B05D3/04
CPCH01B13/30H01B13/16B05B13/02B05B16/20B05D3/0254B05D3/0426
Inventor 曾东文左劲松倪若原
Owner TONGLING JINGLONG ELECTRIC MATERIAL