Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Molded steel pouring process

A steel casting and process technology, applied in the field of die-cast steel ingots, can solve problems such as loss, environmental pollution, and emission, and achieve the effects of reducing secondary oxidation of molten steel, reducing costs, and shortening time

Pending Publication Date: 2021-11-02
广东华鳌合金新材料有限公司
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] But the heat released is not completely generated in the vacuum container, a considerable part is dissipated in the atmosphere
That is to say, the released heat is not absorbed by the molten steel in the riser, and is lost in the atmosphere, causing environmental pollution
Therefore, we think that the effect of the added heating agent on the riser lock is not as good as imagined, and it also brings many adverse effects

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Molded steel pouring process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0025] It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

[0026] refer to figure 1 , propose an embodiment of the mold casting steel pouring process of the present invention:

[0027] A die casting steel pouring process is characterized in that its process flow is as follows:

[0028] 1) Carry out VD treatment on the molten steel obtained from smelting, and hang the ladle after final deoxidation;

[0029] 2) Molten steel calming;

[0030] 3) Pouring the ingot body, pouring molten steel into the ingot mould, slow down the pouring speed when the molten steel rises too fast, and control the superheat of the molten steel pouring process at 46°C to 50°C;

[0031] 4) Riser feeding, insulation riser must be dry, and the baking temperature before use is about 80°C;

[0032] 5) add covering agent, when steel ingot riser is fed to about 95% of steel ingot riser, begin to add cover...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a molded steel pouring process. During pouring, the pouring speed is finely adjusted in good time according to the rising condition of the liquid level of an ingot mold; the feeding time of a riser is shortened by about 10% compared with that of an original process, the heat capacity value of the molten steel temperature of the riser is increased, and secondary shrinkage cavities of steel ingots and removal of gas and impurities are facilitated; and in the later period of riser feeding, heating agent adding is omitted, the time for adding a covering agent is advanced by 1-2 minutes, the effect of preserving heat in advance is achieved, meanwhile, the production cost is reduced, and environmental pollution caused by adding the heating agent is eliminated. In particular, it is worth mentioning that the yield of the molded steel is increased for the subsequent process (forging pressing or forging). Mainly, the utilization rate of the riser can reach 20%-30%. However, the utilization rate of the riser is almost zero in the original process of adding the heating agent. Therefore, the economic benefit and the social benefit of the casting process are remarkable.

Description

technical field [0001] The invention relates to the field of die-casting steel ingots, in particular to a pouring process for die-casting steel. Background technique [0002] In the traditional "three-stage" pouring process, in the case of the same steel type and ingot shape, the pouring time of the ingot body and the feeding time of the riser are relatively fixed. Moreover, the feeding time of the riser is too long, so that the secondary oxidation of the molten steel is serious, which affects the internal quality of the steel. Secondly, the longer the feeding time of the riser, the faster the cooling of the molten steel passing through the nozzle, the lower the temperature and heat capacity of the molten steel at the riser, the worse the effect on the precipitation of gas and inclusions, and the feeding effect on die cast steel, The quality of molten steel inside the riser and the yield of forged products have certain influences. [0003] Regardless of the traditional tex...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22D7/00B22D7/10C22C33/04
CPCB22D7/00B22D7/10C22C33/04
Inventor 乔森鹏石荣才郭文香全会峰
Owner 广东华鳌合金新材料有限公司
Features
  • Generate Ideas
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More