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Coating layer-attached continuous ceramic fiber and method for producing same, and ceramic matrix composite material and method for producing same

A continuous fiber, ceramic matrix technology, used in fiber processing, textiles and papermaking, etc., to achieve the effect of improving damage tolerance

Active Publication Date: 2021-11-09
TOSOH CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

) is used as ceramic continuous fiber

Method used

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  • Coating layer-attached continuous ceramic fiber and method for producing same, and ceramic matrix composite material and method for producing same
  • Coating layer-attached continuous ceramic fiber and method for producing same, and ceramic matrix composite material and method for producing same
  • Coating layer-attached continuous ceramic fiber and method for producing same, and ceramic matrix composite material and method for producing same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment A1

[0077] (Production of continuous alumina fiber coated with zirconia)

[0078] Zirconium (IV) acetylacetonate (Zr(CH 3 COCHCOCH 3 ) 4 ) 3.5 g was dissolved in 350 mL of ethanol to prepare an impregnation solution. Alumina continuous fibers (alumina fiber cloth, manufactured by 3M Japan Limited, trade name: Nextel 610) desized in the air at 700°C were put into the impregnation solution, and impregnated at room temperature for 24 hours. It should be noted that the total surface area of ​​alumina continuous fibers is 6.2m 2 The amount of zirconium (IV) acetylacetonate was greatly excessive relative to the coverage obtained by the above formula (1) (100% coverage: 0.0158 g), and the coverage of the surface hydroxyl group of the alumina continuous fiber was 100% way to adjust. Thereafter, the alumina continuous fibers were taken out from the impregnation solution, and heated at 900° C. under normal pressure for 2 hours in the air. Such an impregnation step and heat treatment s...

Embodiment A2

[0093] (Production of zirconia-coated mullite continuous fiber)

[0094] Zirconium (IV) acetylacetonate (Zr(CH 3 COCHCOCH 3 ) 4 ) 3.5 g was dissolved in 350 mL of ethanol to prepare an impregnation solution. Mullite continuous fibers (mullite fiber cloth, manufactured by 3M Japan Limited, trade name: Nextel 720) subjected to desizing treatment (heat treatment at 800° C. in the atmosphere) were put into the impregnation solution, and impregnated at room temperature for 24 hours. It should be noted that the total surface area of ​​mullite continuous fibers is 5.5m 2 , so that the amount of zirconium (IV) acetylacetonate is greatly excessive relative to the coverage obtained by the above formula (1) (100% coverage: 0.0125g), the coverage of the surface hydroxyl group of the mullite continuous fiber is Become 100% way to tune in. Thereafter, the mullite continuous fibers were taken out from the impregnation liquid, and heated at 900° C. under normal pressure for 2 hours in th...

Embodiment A3

[0101] (Production of alumina continuous fiber coated with lanthanum oxide)

[0102] Zirconium (IV) acetylacetonate is converted to lanthanum (III) acetylacetonate dihydrate (La(CH 3 COCHCOCH 3 ) 3 2H 2 O), except that, the alumina continuous fiber covered with lanthanum oxide was obtained by the same method as Example A1. It should be noted that the total surface area of ​​alumina continuous fibers is 6.2m 2 , so that the amount of lanthanum (III) acetylacetonate was greatly excessive (3.5 g) relative to the coverage obtained by the above formula (1) (100% coverage: 0.0188 g), the surface hydroxyl group of the alumina continuous fiber The coverage rate is adjusted so that it becomes 100%.

[0103] The surface of the obtained lanthanum oxide-coated alumina continuous fiber was photographed by TEM. Figure 5 (a) is an image of the lanthanum oxide-coated alumina continuous fiber of Example A3 taken by TEM. Figure 5 (b) is to represent EDS-based Figure 5 (a) Image of al...

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Abstract

Disclosed is a coating layer-attached continuous ceramic fiber which is characterized by being composed of a continuous ceramic fiber having, on the surface thereof, a metal compound coating layer having a thickness of at most 50 nm. Also disclosed is a ceramic matrix composite material having said coating layer-attached continuous ceramic fiber.

Description

technical field [0001] The invention relates to a ceramic continuous fiber with a coating layer and its manufacturing method, and a ceramic matrix composite material and its manufacturing method. Background technique [0002] A ceramic matrix composite material (hereinafter also referred to as "CMC") made by combining ceramic continuous fibers with a ceramic matrix has resistance to damage to the entire material due to the progression of damage (damage Permissibility), therefore, research is ongoing as an alternative to heat-resistant metals such as Ni-based alloys. [0003] In addition, since alumina and mullite-based oxides have high chemical stability, it is particularly expected to make continuous ceramic fibers from alumina and mullite-based oxides and compound the continuous ceramic fibers with a ceramic matrix. The CMC of is used as a member for jet engines for aviation (for example, Non-Patent Document 1). [0004] The reason for the damage tolerance of CMC is that...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/76C04B35/80C04B35/84D06M11/46D06M11/83
CPCC04B35/80C04B2235/5224C04B2235/5228C04B35/62855C04B35/62886C04B35/62897C04B2235/3244C04B2235/3227C04B2235/44C04B2235/528C04B2235/5445C04B2235/5436C04B2235/3217C04B2235/77C04B2235/616C04B2235/444C04B35/185C04B35/62645C04B2235/6567C04B2235/94C04B2235/96C04B35/62655C04B35/6266C04B35/64C04B35/62847C04B35/6325C04B41/84C04B2235/3463
Inventor 山下勋绳田祐志
Owner TOSOH CORP