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Mini LED wafer appearance defect detection system and method

A detection system and a technology for appearance defects, applied in the field of defect detection, can solve the problems of low detection efficiency, inconsistent standards, complex production processes, etc., and achieve the effects of reducing production costs, improving accuracy, and improving work efficiency

Inactive Publication Date: 2021-12-14
安徽初代物联科技有限责任公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with conventional LEDs, the size of Mini LEDs is further reduced, and the manufacturing process is more complicated, so the requirements and difficulties for the detection of Mini LEDs will be further increased
Since the size of Mini LED is generally 100μm-200μm, while the size of conventional LED is generally larger than 1000μm, the detection optical resolution of the current automatic detection system for conventional LED appearance defects cannot meet the detection requirements of Mini LED; the current detection of Mini LED appearance defects Most of the manual detection methods using microscopes generally have shortcomings such as low detection efficiency that cannot meet production capacity requirements, manual detection is prone to fatigue, resulting in uneven detection results, and human errors leading to inconsistent standards.
[0003] However, in the existing technology, the optical inspection accuracy and efficiency of the wafer cannot be balanced, resulting in the technical problem of inability to fully inspect

Method used

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  • Mini LED wafer appearance defect detection system and method

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Effect test

Embodiment 1

[0102] A Mini LED wafer appearance defect detection system, including high magnification and high numerical aperture lens, large target surface high resolution camera, light source, displacement stage, computer image processing system; large target surface high resolution camera and high magnification high numerical aperture lens In cooperation, the high magnification and high numerical aperture lens is set under the high resolution camera with a large target surface, and the displacement stage is set directly under the high magnification and high numerical aperture lens during detection; the lens adopts a high magnification and high numerical aperture lens with a magnification of 3 times or more. It can clearly image defects of 0.5μm-200μm on the surface of the Mini-LED, and effectively distinguish and screen out products with appearance defects; the high-resolution camera with a large target surface is a high-resolution camera with a large target surface of 4 / 3inch or more; Mi...

Embodiment 2

[0104] Carry out the loading operation, and use the fixed module to adsorb and fix the wafer sample to be tested on the sample carrier; adopt n2 partition method for the wafer, where n is a positive integer; use the X / Y axis displacement module to place the wafer The sample is accurately moved to the ranging area, and the representative chip in each partition is measured in sequence according to the preset partition track, and the ranging value in each partition is calculated and processed to obtain the average value of the ranging deviation of the partition ;After completing the partition ranging operation, use the X / Y axis displacement module to accurately move the wafer sample to the imaging area, and use the vision device to sequentially image each partition chip according to the preset partition track. The industrial lens of the vision device When the field of view enters a partition for the first time, first use the absolute value of the mean value of the ranging deviati...

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Abstract

The invention discloses a Mini LED wafer appearance defect detection system and a Mini LED wafer appearance defect detection method, relates to the technical field of defect detection, and solves the technical problem that in the prior art, the optical detection precision and efficiency of a wafer cannot be considered at the same time, so that full detection cannot be realized. The method comprises the steps of analyzing the defect data of the wafer through a defect analysis unit so as to detect the defects, acquiring the defect data of the wafer, acquiring a defect analysis coefficient Xi of the wafer through a formula, if the defect analysis coefficient Xi of the wafer is greater than or equal to a defect analysis coefficient threshold value, judging that the corresponding wafer has a defect, generating a wafer defect signal and sending the wafer defect signal to a cloud detection platform, and after the cloud detection platform receives the wafer defect signal, marking the wafer as a defective wafer, then generating a matching signal, and sending the matching signal and the defective wafer to a detection matching unit. According to the present invention, defect analysis is carried out on the wafer, and the accuracy of defect detection is improved, so that the working efficiency is improved.

Description

technical field [0001] The invention relates to the technical field of defect detection, in particular to a system and method for detecting defects on the appearance of Mini LED wafers. Background technique [0002] With the continuous innovation and development of the display technology of smart devices, the requirements for screen resolution are getting higher and higher, and Mini LED array devices have emerged as the times require. Compared with conventional LEDs, the size of Mini LEDs is further reduced, and the manufacturing process is more complicated, so the requirements and difficulty of testing Mini LEDs will be further increased. Since the size of Mini LED is generally 100μm-200μm, while the size of conventional LED is generally larger than 1000μm, the detection optical resolution of the current automatic detection system for conventional LED appearance defects cannot meet the detection requirements of Mini LED; the current detection of Mini LED appearance defects ...

Claims

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Application Information

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IPC IPC(8): G01N21/95G01N21/01
CPCG01N21/95G01N21/01G01N2021/0112
Inventor 唐为玮杨凯陈军
Owner 安徽初代物联科技有限责任公司
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