[0073] In order to make the objects, technical solutions and advantages of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are intended to explain the present invention and is not intended to limit the invention.
[0074] It will be appreciated that in the prior art, the planning and verification of the product production process is usually the employee of the production line for manual planning and verification. Due to the need for planning and verification, it is too integrate and artificial planning and verification. There are many leaks, leading to product production frequently interrupted, and product quality cannot be well guaranteed.
[0075] In order to solve the above problem, the embodiment of the present invention is obtained by obtaining the type and production quantity to be produced; the production planning, generates and exhibits planning material data, planning production line data, and planning product data according to the type of product type and the production quantity; Get actual material data, actual production line data, and actual product data, according to the planning material data, the planned production line data, and the planned product data, the actual material data, the actual production line data, and the actual Product data is verified. Ability to automatically produce production plan according to the product type and production quantity, and in real time before and after production, the production of data is compared to the data, thus Improve the accuracy of planning and verification, effectively increase production efficiency and product quality.
[0076] figure 1 A flow chart showing the method provided by the embodiment of the present invention.
[0077] Specifically, a method of verifying a MES data includes the steps of:
[0078] Step S101, obtain the type and production quantity of the product to be produced.
[0079] In the embodiment of the present invention, the product type and production amount of the product to be produced prior to production are performed. Specifically, the product type includes the name and model of the product, and the number of production is statistical according to the number of products.
[0080] Step S102, producing production planning, generates and presenting planning material data, planning production line data, and planning product data according to the product type and the production quantity.
[0081] In the embodiment of the present invention, based on the type and production quantity of the product to be produced, the material, production line configuration and the qualified standards and placement of the product are planned, and the planning material data, planning production line data and Plan product data and display the planning materials, planning production line data, and planning product data, which is convenient for staff to view and understand.
[0082] specific, figure 2 A flow chart showing the production plan in the method provided by the embodiment of the present invention.
[0083] In the preferred embodiment of the present invention, it is produced and exhibited according to the product type and the production quantity to generate and display planning material data, planning production line data and planning product data, including the following steps:
[0084] Step S1021, producing production planning data according to the product type and the number of production, generating production planning data.
[0085] In the embodiment of the present invention, the production planning data is planned according to the acquired product type and the number of production. Among them, production planning data is planning data in product processing of all product types.
[0086] Step S1022, based on the production planning data, obtain planning material data, planning production line data, and planning product data.
[0087] In the embodiment of the present invention, the production planning data is analyzed to obtain planning material data, planning production line data, and planning product data. Among them, planning material data and planning production line data is the planning of prepared before production, planning product data is planning to operate during production.
[0088] Step S1023 shows the planning material data, the planning production line data, and the planned product data.
[0089] In the embodiment of the invention, planning material data, planning production line data, and planning product data show facilitates the visual data of these plans.
[0090] Further, the verification method of the MES data also includes the following steps:
[0091] Step S103, acquire the actual material data, the actual production line data, and the actual product data, according to the planning material data, the planned production line data, and the planned product data, the actual material data, the actual production line data, The actual product data is verified.
[0092] In the embodiment of the present invention, in real time before product production, actual material data, actual production line data, and actual product data, and based on planning material data, planning production line data and planning product data on actual material data , Actual production line data and actual product data are real-time verification, determine whether real-time acquisition actual material data, whether actual production line data and actual product data are the same as planning, and corresponding processing according to judgment results.
[0093] specific, image 3 A flow chart showing the production verification in the method provided by the embodiment of the present invention.
[0094] In the preferred embodiment of the present invention, the actual material data, actual production line data, and actual product data are acquired, according to the planning material data, the planning production line data, and the planned product data pair The actual material data, the actual production line data, and the actual product data verifies the specifically including the following steps:
[0095] Step S1031, acquire the actual material data.
[0096] In the embodiment of the present invention, the number of materials placed in the production workshop and the material position are detected to obtain actual material data.
[0097] In step S1032, the actual material data is verified according to the planning material data, and it is judged whether or not the material verifies.
[0098] In the embodiment of the present invention, the actual material data is compared with the planning material data, and it is determined whether the actual material data is the same as the planning material data. If the actual material data is different from the planning material data, the material verification is not passed; the real material data is the same as the planning material data, the material is verified.
[0099] specific, Figure 4 Flowcharts of material verification in the method provided in the embodiments of the present invention are shown.
[0100] In the preferred embodiment of the present invention, the actual material data is verified in accordance with the planning material data, and it is determined whether the material verifies whether the material verifies the following steps:
[0101] Step S10321, based on the actual material data, the actual material type, the actual material number, and the actual material position are obtained.
[0102] In the embodiment of the present invention, the actual material data is analyzed to obtain the actual material type, the actual material number, and the actual material position. Specifically, the actual material data can be obtained by shooting acquisition, the material is applied in the plastic pan, by acquiring the photograph of the photographed blister disk, can scan the two-dimensional code pasted on the plastic plate in the photo to obtain the actual material species; each suction The number of pieces of materials contained in the plastic plate must be analyzed by analyzing the number of plastic discs, and the actual material is obtained, and the actual material position is obtained depending on the photographing position.
[0103] Step S10322, based on the planning material data, obtain the type of material, planning the number of materials and plans.
[0104] In the embodiment of the present invention, the planning material data is analyzed, and the type of material is planned, the number of materials is planned, and the material position is planned.
[0105] Step S10323, according to the type of material, the number of plans, the planning material position, the actual material type, the actual material number, and the actual material position, determine whether the material verification is passed.
[0106] In the embodiment of the present invention, the type of actual material, the number of actual materials, and the actual material position are compared to the type of material, planning materials, and planning material position, judge whether the actual material species, the actual material number, and the actual material position are planned. Material species, planning materials are the same as the plans, resulting in material verification results.
[0107] Further, the actual material data, the actual production line data, and the actual product data are acquired, according to the planning material data, the planned production line data, and the planned product data, the actual material data, the actual production line Data and the actual product data verification also include the following steps:
[0108] Step S1033, if the material verification is not passed, the material adjustment information is generated and displayed.
[0109] In the embodiment of the present invention, when material verification is not passed, material adjustment information is generated, and the material adjustment information is displayed, and it is convenient for the staff to adjust the material of the workshop according to material adjustment information.
[0110] Step S1034, if the material is verified, the actual production line data is obtained.
[0111]In the embodiment of the present invention, when the material is verified, the production line data of the workshop is detected, and the actual production line data is obtained, and the actual production line data includes both the production line of the production line, further comprising the information of the production line operator.
[0112] In step S1035, the actual production line data is verified according to the planned production line data, and it is judged whether or not the production line verifies.
[0113] In the embodiment of the present invention, the actual production line data is compared with the planned production line data, and it is determined whether the actual production line data is the same as the planned production line data. If the actual production line data is different from the planning production line data, the production line verification is not passed; if the actual line data is the same as the planned production line data, the production line is verified.
[0114] specific, Figure 5 A flow chart showing production line verification in the method provided in the embodiment of the present invention.
[0115] In the preferred embodiment of the present invention, the actual line data is verified according to the planned production line data, and it is determined whether or not the production line verification passes the following steps:
[0116] Step S10351, based on the actual line data, acquire the actual production line speed and the actual operation worker information.
[0117] In the embodiment of the present invention, the actual production line data is analyzed to obtain the actual line speed and the actual operating worker information. Specifically, the actual production line speed is the speed of each transmitting apparatus in the production line; the actual operation information is the information of the operator detected at the production line on the production line.
[0118] Step S10352, based on the planned production line data, acquire the planning production line speed and planning operator information.
[0119] In the embodiment of the present invention, the planning production line data is analyzed to obtain a planned production line speed and planning operator information. Among them, the planning production line speed is the speed of each transmitting device in the planned production line; planning operation worker information is the operator information at the planned production line.
[0120] In step S10353, the actual line speed and the actual operation information are verified according to the planning production line velocity and the planning operator information, and it is determined whether or not the production line verification is passed.
[0121] In the embodiment of the present invention, the actual production line speed and the actual operation information are respectively compared to the planning production line speed and planning operation information, and it is judged whether or not the actual line speed and the actual operation information are respectively and planning production line speed and planning, respectively. The operator information is consistent to obtain the result line verification result.
[0122] Further, the actual material data, the actual production line data, and the actual product data are acquired, according to the planning material data, the planned production line data, and the planned product data, the actual material data, the actual production line Data and the actual product data verification also include the following steps:
[0123] Step S1036, if the production line verification is not passed, the production line adjustment information is generated and displayed.
[0124] In the embodiment of the present invention, when the production line verification is not passed, the production line adjustment information is generated, and the output line is adjusted, which is convenient for the staff to adjust.
[0125] Step S1037, if the production line is verified, the actual product data is obtained.
[0126] In the embodiment of the present invention, when the production line verification is passed, the product is monitored and placed in the production and production, and the actual product data is obtained.
[0127] Step S1038, verify the actual product data according to the planned product data, and determine whether the product verifies is passed.
[0128] In the embodiment of the present invention, the actual product data is compared to planning product data. It is determined whether the actual product data is the same as the planned product data. If the actual product data is different from the planned product data, the product verification is not passed; if the actual product data is Planning product data, product verification is passed.
[0129] specific, Image 6 A flowchart of product verification in the method provided in the embodiment of the present invention is shown.
[0130] In the preferred embodiment of the present invention, the actual product data is verified according to the planning product data, and it is determined whether the product verifies whether the product verifies through the specific steps:
[0131] Step S10381, based on the actual product data, acquire the actual product quality and actual placement area.
[0132] In the embodiment of the present invention, the actual product data is analyzed to obtain the actual product quality and the actual placement area. Specifically, the actual product quality can be obtained by testing the quality of the product, and the actual placement area can identify the placement area of the product by photographing the product.
[0133] It will be appreciated that the actual product quality is directly related to the processing quality of the product, and the actual placement area is relating to the product's transfer is convenient.
[0134] Step S10382, based on the planned product data, obtain the product verification standard and planning placement area.
[0135] In the embodiment of the present invention, the planning product data is analyzed, and the product verification standard and planning area are obtained.
[0136] Step S10383, according to the product verification criteria and the planned placement area, the actual product quality and the actual placement area are verified, and the product verification is passed.
[0137] In the embodiment of the present invention, the actual product quality and actual placement area are compared to the product verification standard and planning area, and it is determined whether the actual product quality meets the product verification criterion. Does the actual placement area are consistent with the planning placement area, and then generate products Validation results.
[0138] Further, the actual material data, the actual production line data, and the actual product data are acquired, according to the planning material data, the planned production line data, and the planned product data, the actual material data, the actual production line Data and the actual product data verification also include the following steps:
[0139] Step S1039, if the product verification is passed, the product verification warning is generated and displayed.
[0140] In the embodiment of the present invention, the product verification warning is generated when the product verification is not passed, and the product verification warning display is performed in the corresponding position, which is easy to process the rapid processing of product verification.
[0141] Step S10310, if the product is verified, the completion of the production signal is generated.
[0142] In the embodiment of the present invention, after the product verification is passed, the production signal is generated. At this time, the processing of all the products of the product type is completed, and the processing quality is effectively guaranteed.
[0143] further, Figure 7 Another flow chart of the method provided by the embodiment of the present invention is shown.
[0144] Here, in still another preferred embodiment of the invention, the method further includes the following steps:
[0145] Step S104, based on the type of product, acquire planning processing environment data.
[0146] In the embodiment of the present invention, based on the product type of the product to be processed, obtain planning processing environment data, planning processing environment data includes processing temperature, processing humidity, dust-free indicators.
[0147] Step S105, the machining environment measurement is performed in real time to obtain the actual processing environment data.
[0148] In the embodiment of the present invention, the machining environment is measured in real time to obtain actual machining environment data. For example, processing temperature measurement is performed by a temperature sensor, and a humidity measurement is performed by a humidity sensor.
[0149] Step S106, according to the planned machining environment data, verify the actual processing environment data and perform environmental regulation when verifying is not passed.
[0150] In the embodiment of the present invention, the actual machining environment data is compared to planning processing environment data. It is determined whether the actual processing environment data meets the requirements of planning processing environment data. If the requirements are not met, the identification verification does not pass, and environmental regulation is performed. . For example, increase processing temperature, increase processing humidity, and the like.
[0151] further, Figure 8 An application architecture diagram of the MES terminal 100 provided by the embodiment of the present invention is shown.
[0152] Specifically, in still another preferred embodiment of the invention, a MES terminal 100 includes:
[0153] The target acquisition unit 101 is used to obtain the type and production quantity of the product to be produced.
[0154] In the embodiment of the present invention, the target acquisition unit 101 acquires the product type and production quantity of the product before production.
[0155] Production planning unit 102 is used to produce production planning, generate and display product data, planning product data, and planning product data, based on the product type and the number of production quantities.
[0156] In the embodiment of the present invention, the production planning unit 102 plans to plan material, production line configuration and product qualification standard and placement of the product production in accordance with the product type and production of products to be produced, and generate planning materials data, planning. Production line data and planning product data, and display plans to plan material data, planning production line data, and planned product data, which is convenient for staff to view and understand.
[0157] specific, Figure 9 A structural block diagram of the production planning unit 102 is shown in the MES terminal provided in the embodiment of the present invention.
[0158] Among them, in the preferred embodiments provided by the present invention, the production planning unit 102 specifically includes:
[0159] Production planning module 1021 is used to produce production planning data based on the product type and the production quantity.
[0160] In the embodiment of the present invention, the production planning module 1021 plans to produce product production based on the acquired product type and production quantity, to obtain production planning data.
[0161] Planning data analysis module 1022 for obtaining planning material data, planning production line data, and planning product data, based on the production planning data.
[0162] In the embodiment of the present invention, the planning data analysis module 1022 analyzes the production planning data to obtain a planning material data, planning production line data, and planning product data.
[0163] The planned data display module 1023 is used to show the planning material data, the planning production line data, and the planned product data.
[0164] In the embodiment of the present invention, the planned data display module 1023 will plan the material data, planning production line data, and planned product data, which is easy to visually view the data of these planning.
[0165]Further, the MES terminal 100 further comprises:
[0166] Production verification unit 103, configured to obtain the actual material data, the actual data and actual production line product data, material data according to the plan, the plan data and the planned production line data of the actual material product data, the actual production line product data and the actual data for verification.
[0167] In an embodiment of the present invention, the production verification unit 103 before the production and the production of real material data, actual production line data and actual product data acquired in real time, and data according to the planning of material, planning production line data and planning product data the actual material data, actual production line data and real-time verification data in the actual product, the actual determination of the material data acquired in real time, the actual data and actual production line the product data is the same plan, and make corresponding processing according to the determination result.
[0168] specific, Figure 10 Shows a block diagram of the present invention is provided by a terminal MES produced verification unit 103 of the embodiment.
[0169] Wherein, in a preferred embodiment of the present invention is provided, the production verification unit 103 comprises:
[0170] The actual material data acquisition module 1031, configured to obtain data of the actual material.
[0171] In an embodiment of the present invention, the real material data acquisition module 1031 in the number of production plant materials and materials placed position detection, and the actual mass data.
[0172] Material verification module 1032, for verification of the actual material planning data according to the material data, is determined by the material to verify.
[0173] In an embodiment of the present invention, the material verification module 1032 compares the real material data and planning material data, determines whether the actual data of the same material with the material planning data.
[0174] Material adjustment information generation module 1033, when the material used for the authentication fails, and generating adjustment information display materials.
[0175] In an embodiment of the present invention, when the authentication fails the material, the material adjustment information generation module 1033 generates mass adjustment information, and adjustment information materials on display, according to the adjustment information facilitates staff plant material on the material to be adjusted.
[0176] The actual production line data acquisition module 1034, when the material for verification is passed, obtaining actual production line data.
[0177] In an embodiment of the present invention, when the material verified the actual production line data acquisition production line data module 1034 pairs plant is detected, obtain an actual production line data, actual production line data includes both production parameters production line, further comprising producing operator information line.
[0178] Production line verification module 1035, for verification of the actual production line capacity planning data according to the data lines, is determined by the production line to verify.
[0179] In an embodiment of the present invention, the production line verification module 1035 actual production line the production line data and planning data, and determines whether the actual data of the same production line production line and planning data.
[0180] Production line adjustment information generation module 1036, a production line when the authentication fails, and generating adjustment information showing production line.
[0181] In an embodiment of the present invention, the production line does not pass validation, production line adjustment information generation module 1036 generates information to adjust the production line, production line and display adjustment information to facilitate adjustment staff.
[0182] Product data acquisition module 1037, when the production line for authentication by acquiring the actual product data.
[0183] In an embodiment of the present invention, when the authentication by the production line, a data acquisition module 1037 pairs of the product after the product quality inspection and production process for the placement of monitoring, and the actual product data.
[0184] Product authentication module 1038, for verification of the actual product planning data according to the product data, the product is determined by the verify.
[0185] In an embodiment of the present invention, the product authentication module 1038 actual product data and product planning data, and determines whether or not the actual product data is the same product planning data, if the actual product data and product planning data are different, the product authentication fails; if the same as the actual product data and planning product data, product validation through.
[0186] Warning verification module 1039, configured to, when the product authentication fails, and generating a warning display product verification.
[0187] In embodiments of the present invention, the product authentication fails, the verification module 1039 generates a warning alert verification products, product authentication and warning displayed in a position corresponding, to facilitate the verification for the product without the staff by a rapid process.
[0188] Production completion signal generation module 10310, when the product is used in the verification is passed, generating a signal to complete the production.
[0189] In an embodiment of the present invention, after the verification by the product, the completion signal generation module 10310 generates a production completion signal is produced, then complete the processing of all the number of products produced product type, and processing quality have been effectively protected.
[0190] It should be understood that, although the flowchart of embodiments of the present invention, the respective steps are sequentially displayed in accordance with the arrow indicated, but these steps are not necessarily sequentially performed in the order indicated by the arrows. Unless otherwise specified herein, the implementation of these steps does not have a strict order, which can be performed in other order. Further, various embodiments may include the step of at least a portion of the plurality of sub-steps or more stages, such stages or sub-steps are not necessarily implemented within the same time, but may be performed at different times, these sub-steps or stages the order is not necessarily performed sequentially, but can turn at least a part of sub-steps or other steps or stages, or other steps are performed alternately.
[0191] Those of ordinary skill in the art may understand that the above-described method embodiments all or part of the processes may be related hardware instructed by a computer program, the program may be stored in a nonvolatile computer readable storage medium when the program is executed, the processes of the foregoing method embodiments. Wherein, it provided herein any reference to the memory, storage, databases or other medium used in the examples of the embodiments, may include nonvolatile and / or volatile memory. Nonvolatile memory can include read only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), or flash memory. Volatile memory can include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in many forms such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link Road (Synchlink) DRAM (SLDRAM), a memory bus (Rambus) direct RAM (RDRAM), direct Rambus dynamic RAM (DRDRAM), and Rambus dynamic RAM (RDRAM) and the like.
[0192] The various technical features of the above examples may perform any combination, in order to make the description, the various technical features of the above embodiments are not described, however, as long as the combination of these technical features does not have contradictions, It should be considered as the scope of this specification.
[0193] The above embodiments are merely expressed in several embodiments of the invention, which are more specific and detailed, but is not to be construed as limiting the patent scope of the invention. It should be noted that in terms of one of ordinary skill in the art, several deformations and improvements can be made without departing from the concept of the present invention, which belongs to the scope of the present invention. Thus, the scope of the scope of the invention should be taken in the appended claims.
[0194] It is not intended to limit the invention, and any modifications, equivalents, and improvements, which are not intended to limit the invention, etc. Within the range.
