Thermal spraying device for engine piston ring production

A technology for producing heat and spraying devices, which is applied in coating, fusion spraying, metal material coating processes, etc., can solve the problems of not using ceramics, reducing the friction and wear performance of the piston ring, reducing the scratch resistance of the coating, and achieving The effect of improving friction and wear performance

Inactive Publication Date: 2022-01-14
枣阳市伟立金属制品有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] When an existing thermal spraying device for the production of engine piston rings is used, an electric arc is generated between two welding wire-like metal materials, and the heat generated by the arc causes the metal welding wire to gradually melt, and the molten part is sprayed to the surface by the compressed air flow. However, the spraying material in the above method must be conductive welding wire, so only metal can be used instead of ceramics, which reduces the anti-scratch performance of the coating and the friction and wear performance of the piston ring.

Method used

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  • Thermal spraying device for engine piston ring production
  • Thermal spraying device for engine piston ring production
  • Thermal spraying device for engine piston ring production

Examples

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Embodiment

[0044] like Figure 1-Figure 9 As shown, a thermal spraying device for producing engine piston rings according to an embodiment of the present application includes: a casing 100 , a thermal spray assembly 200 , a main support mechanism 300 and an auxiliary support mechanism 400 .

[0045] The thermal spray assembly 200 is arranged on the inside and outside of the casing 100, the main supporting mechanism 300 is arranged on the top side of the casing 100, the auxiliary supporting mechanism 400 is installed on the top side of the casing 100, the auxiliary supporting mechanism 400 and the main supporting mechanism 300 With the cooperation, the thermal spray assembly 200 makes the whole device not be affected by material restrictions, which improves the wear resistance and scratch resistance of the coating. The main support mechanism 300 makes the piston ring more stable during the thermal spraying process, which can make the coating The layer has no macroscopic defects such as pe...

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Abstract

The embodiment of the invention provides a thermal spraying device for engine piston ring production, and belongs to the technical field of machine manufacturing. The thermal spraying device for engine piston ring production is characterized in that a spray head is arranged in a working cabin; a control cabinet, a powder feeder, a gas cylinder and a heat exchanger are all arranged on one side of a shell; an air compressor is mounted in an equipment cabin; a main supporting mechanism is mounted in the working cabin and used for controlling the position of a piston ring; an auxiliary supporting mechanism is mounted in the working cabin; and the auxiliary supporting mechanism is used for replacing the main supporting mechanism.According to the thermal spraying device for engine piston ring production, provided by the embodiment of the invention, metal powder and ceramic powder can be melted, accelerated and sprayed to a base body material to form a coating, various materials can be sprayed, and the scratch resistance of the coating and the frictional wear performance of the piston ring are obviously improved.

Description

technical field [0001] The present application relates to the technical field of mechanical manufacturing, in particular to a thermal spraying device for production of engine piston rings. Background technique [0002] Piston rings are key components in internal combustion engines. Piston rings are in direct contact with high-temperature and high-pressure gas. Abrasion causes scratches or even seizure, and carbon deposits caused by incomplete combustion and abrasive debris formed during friction and wear will also aggravate the abrasive wear between the piston ring and the cylinder liner. Therefore, the coating on the surface of the piston ring The requirements for wear resistance are getting higher and higher, and the thermal spraying technology has flexible process and large coating thickness, which was once considered to be the best choice for future high-load internal combustion engines. [0003] When an existing thermal spraying device for the production of engine pist...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C4/134C23C4/06
CPCC23C4/134C23C4/06
Inventor 周伟周坤
Owner 枣阳市伟立金属制品有限公司
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