Real-time monitoring and displaying system of cold rolling mill for aluminum-titanium alloy processing

A technology of real-time monitoring and display system, applied in the field of aluminum-titanium alloy processing, can solve the problems of affecting the quality of product processing, harsh on-site environment, hearing loss of adjusters, etc., to achieve the effect of improving oil removal efficiency and improving plate quality

Pending Publication Date: 2022-02-11
LUOYANG WANJI ALUMINUM PROCESSING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the processing and production process of aluminum-titanium alloy, cold rolling mills are needed for casting and rolling production of aluminum strips. In the production process of aluminum-titanium alloy, the processed products are affected by factors such as the quality of incoming materials, production equipment and rolling process parameters. Influenced by the impact, there are often defects such as cracks, roll marks, inclusions or uneven thickness of the product on the surface. It can only be discovered in the quality inspection link after the entire production process is completed, and at this time it is no longer possible to adjust the production process, especially when some major defects occur, the entire batch of products will be scrapped. A monitoring system that can perform real-time monitoring during the rolling process of titanium alloys and display the quality information in a timely and accurate manner; in addition, since the aluminum-titanium alloys are in the rolling process, it is necessary to spray rolling oil or Emulsion oil is used for cooling and lubrication in order to control the shape and normal production, which leads to excessive rolling oil or emulsion oil remaining on the surface of the aluminum strip, which will not only cause inconvenience to the quality inspection of the aluminum strip, but also cause excessive Oil residue staying on the surface of the strip will also affect the quality of subsequent product processing; at present, most people use compressed air blowing for degreasing treatment, although this has a good degreasing effect, but the blowing of compressed air causes The on-site environment is harsh, the emulsion produces a lot of steam and the noise is loud, and the on-site purge noise can reach 90 to 110 decibels. Being in this environment for a long time will cause hearing loss, mental stress, and damage to the respiratory system of the adjustment personnel, which will eventually affect the operator. have a greater impact on the physical and mental health of

Method used

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  • Real-time monitoring and displaying system of cold rolling mill for aluminum-titanium alloy processing
  • Real-time monitoring and displaying system of cold rolling mill for aluminum-titanium alloy processing
  • Real-time monitoring and displaying system of cold rolling mill for aluminum-titanium alloy processing

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1, a real-time monitoring and display system for a cold rolling mill for aluminum-titanium alloy processing, including a bottom plate 7 installed between the discharge end 1 of the cold rolling mill and the winding mechanism 5 of the cold rolling mill. The degreasing mechanism 4 for degreasing the upper and lower surfaces of the aluminum strip, and the rear part of the degreasing mechanism 4 is equipped with a monitoring and display system for real-time monitoring and display of the surface quality of the aluminum strip;

[0034]Specifically, the degreasing mechanism 4 includes a support rod A10, an upper scraper 11 and a lower scraper 19. Two symmetrically arranged support rods A10 are arranged on both sides of the upper surface of the bottom plate 7, and the upper parts of the rod bodies of the two support rods A10 are provided with The opening slot A24, the opening slot A24 is rotatably connected with the screw rod 25 arranged along the length direction of ...

Embodiment 2

[0038] Embodiment 2, in order to ensure the degreasing efficiency of the degreasing mechanism 4, the distance between the upper scraper 11 and the lower scraper 19 should just match the thickness of the aluminum strip, and the aluminum strip can maintain The level is stable, therefore, the front part of the degreasing mechanism 4 is provided with a guiding and calibrating mechanism 2 for guiding and calibrating the aluminum strip, so that the degreasing mechanism 4 can effectively degrease the upper and lower surfaces of the aluminum strip, and the guiding and calibrating mechanism 2 Including a pole B22, an upper roller 23 and a lower roller 34, two symmetrically arranged poles B22 are arranged on both sides of the upper surface of the bottom plate 7, two symmetrically arranged upper rollers 23 and The lower roller 34, wherein the upper edge of the lower roller 34 is on the same plane as the upper edge of the lower scraper 19 and remains stationary, the lower edge of the upper...

Embodiment 3

[0039] Embodiment 3, since the rolling oil or emulsion oil adheres to the surface of the aluminum strip, it is difficult to completely and effectively clean the oil stains only by the upper scraper 11 and the lower scraper 19. In order to improve the cleaning of the oil stain on the strip surface of the aluminum strip As a result, the upper surface of the upper scraper 11 and the lower surface of the lower scraper 19 are provided with a spraying mechanism 3 for spraying degreaser on the upper and lower surfaces of the aluminum strip output from the discharge end 1 of the cold rolling mill. The spraying mechanism 3 It includes a nozzle 8 and a degreasing agent pipeline 9. One end of the degreasing agent pipeline 9 is connected to the nozzle 8, and the other end is connected to an external degreasing agent through a water pump. The degreasing agent is composed of degreasing powder and corresponding auxiliary reagents. Excellent oil removal effect;

[0040] In order to ensure tha...

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Abstract

The invention discloses a real-time monitoring and displaying system of a cold-rolling mill for aluminum-titanium alloy machining. The system comprises a bottom plate mounted between a discharge end of the cold-rolling mill and a rolling mechanism of the cold-rolling mill, an oil removing mechanism for removing oil on the upper surface and the lower surface of an aluminum plate strip is arranged at the upper part of the bottom plate, and a monitoring and display system for monitoring and displaying the surface quality of the aluminum plate strip in real time is arranged at the rear part of the oil removal mechanism. According to the invention, the oil removing mechanism used for scraping oil stains is arranged at the discharging end of the cold rolling mill, effective oil removing treatment can be conducted on the upper plate face and the lower plate face of the aluminum plate strip, the plate quality is improved, meanwhile, assistance is provided for follow-up plate quality detection, and the monitoring and display system is used, real-time image acquisition and comparison are carried out on the upper plate surface and the lower plate surface of the oil-removing aluminum plate strip, so that the quality of the plate surfaces of the aluminum plate strip can be quickly and effectively judged.

Description

technical field [0001] The invention relates to the technical field of aluminum-titanium alloy processing, in particular to a real-time monitoring and display system for a cold rolling mill for aluminum-titanium alloy processing. Background technique [0002] In the processing and production process of aluminum-titanium alloy, cold rolling mills are needed for casting and rolling production of aluminum strips. In the production process of aluminum-titanium alloy, the processed products are affected by factors such as the quality of incoming materials, production equipment and rolling process parameters. Influenced by the impact, there are often defects such as cracks, roll marks, inclusions or uneven thickness of the product on the surface. It can only be discovered in the quality inspection link after the entire production process is completed, and at this time it is no longer possible to adjust the production process, especially when some major defects occur, the entire ba...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/042
CPCG05B19/0428H04N7/18G05B2219/24024
Inventor 郭联峰陈红坤董伟
Owner LUOYANG WANJI ALUMINUM PROCESSING CO LTD
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