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Multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating and preparation method thereof

A technology of ceramic particles and laser cladding, applied in the direction of coating, metal material coating process, etc., can solve the problems of difficult to play the role of skeleton support, insufficient protection of the matrix, poor wear resistance of the cladding layer, etc., and achieve a good combination. effect, good interface wettability, avoidance of peeling effect

Active Publication Date: 2022-02-15
BEIJING MINING & METALLURGICAL TECH GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the commonly used method of introducing ceramic particles is the in-situ self-generation method. The in-situ self-generation method is to directly generate a fine-sized and uniformly distributed ceramic reinforcement phase by means of chemical reactions in the alloy. This reinforcement phase matches the matrix in situ. The interface bonding and thermodynamic stability are good, and the strength and toughness of the alloy are good, but the fine ceramic particles are difficult to play a good skeleton support role in the face of high stress wear conditions, and the protection of the matrix is ​​insufficient. Coating wear resistance is poor

Method used

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  • Multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating and preparation method thereof
  • Multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating and preparation method thereof
  • Multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0050] A method for preparing a multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating, comprising the following steps:

[0051] Substrate pretreatment: Grind the surface of 45# steel substrate with an angle grinder and clean it with acetone to obtain a smooth and clean surface;

[0052] Preparation of iron-based composite powder: The raw materials are calculated in 1000g, and the raw materials of submicron, micron and submillimeter ceramic powder and iron-based alloy powder are prepared according to the following weight percentages:

[0053] 0.5-3μm ceramic particles 5wt%;

[0054] 15-45μm ceramic particles 5wt%;

[0055] 90-150μm ceramic particles 20wt%;

[0056] The balance is iron-based alloy powder;

[0057] The ceramic particles are TiC, and the iron-based alloy powder is obtained by vacuum atomization according to the chemical composition of 1Cr17Ni2 martensitic stainless steel and obtained by particle size screening. The part...

Embodiment 2

[0061] A method for preparing a multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating, carried out according to the method in Example 1, the difference is that

[0062] Preparation of iron-based composite powder: The raw materials are calculated in 1000g, and the raw materials of submicron, micron and submillimeter ceramic powder and iron-based alloy powder are prepared according to the following weight percentages:

[0063] 0.5-3μm ceramic particles 10wt%;

[0064] 15wt% of 15-45μm ceramic particles;

[0065] 90-150μm ceramic particles 30wt%;

[0066] The balance is iron-based alloy powder;

[0067] The ceramic particles are TiC, and the iron-based alloy powder is obtained by vacuum atomization according to the chemical composition of 1Cr17Ni2 martensitic stainless steel and obtained by particle size screening. The particle size range of the iron-based alloy powder is 40-100 μm, and the average particle size D50 is 69.8 μm, fluidit...

Embodiment 3

[0071] A method for preparing a multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating, carried out according to the method in Example 1, the difference is that

[0072] Preparation of iron-based composite powder: The raw materials are calculated in 1000g, and the raw materials of submicron, micron and submillimeter ceramic powder and iron-based alloy powder are prepared according to the following weight percentages:

[0073] 0.5-3μm ceramic particles 5wt%;

[0074] 10wt% of 15-45μm ceramic particles;

[0075] 90-150μm ceramic particles 20wt%;

[0076] The balance is iron-based alloy powder;

[0077] The ceramic particles are TiC, and the iron-based alloy powder is obtained by vacuum atomization according to the chemical composition of 1Cr17Ni2 martensitic stainless steel and obtained by particle size screening. The particle size range of the iron-based alloy powder is 40-100 μm, and the average particle size D50 is 69.8 μm, fluidity...

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Abstract

The invention relates to the technical field of new materials, and particularly discloses a multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating and a preparation method thereof. The iron-based wear-resistant coating is prepared by mixing the following raw materials in percentage by weight and cladding the raw materials on the surface of a base material through a laser cladding method: 5-10% of ceramic particles with a particle size of 0.5-3 microns, 5-15% of ceramic particles with a particle size of 15-45 microns, 10-30% of ceramic particles with a particle size of 90-150 microns, and the balance of iron-based alloy powder. The preparation method comprises the following steps: mixing and drying the 0.5-3 [mu]m ceramic particles, the 15-45 [mu]m ceramic particles, the 90-150 [mu]m ceramic particles and the iron-based alloy powder to obtain an iron-based composite powder, and cladding the obtained iron-based composite powder on a base material by adopting laser cladding to obtain the multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating. The method has the characteristic that the wear resistance of the iron-based wear-resistant coating can be effectively improved.

Description

technical field [0001] This application relates to the technical field of new materials, more specifically, it relates to a multi-scale ceramic particle coupling enhanced laser cladding iron-based wear-resistant coating and a preparation method thereof. Background technique [0002] Laser surface modification is a high-tech developed in the 1970s. It uses the characteristics of high radiation intensity, high directionality and high monochromaticity of laser to act on the surface of components to improve the surface properties of materials. Laser cladding is a kind of laser surface modification. Its principle is to make it the main alloy of the cladding layer through laser melting of the prepared alloy powder, and at the same time irradiate the metal surface with a high-energy laser beam to melt a thin layer of matrix metal. , so that the thin layer on the surface of the metal substrate and the cladding alloy are rapidly melted, reacted, and solidified to form a cladding laye...

Claims

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Application Information

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IPC IPC(8): C23C24/10B22F1/12C22C38/54C22C38/48C22C38/44C22C38/04C22C38/02
CPCC23C24/103C22C38/54C22C38/48C22C38/44C22C38/04C22C38/02
Inventor 于月光皮自强杜开平张鑫陈星郑兆然马尧
Owner BEIJING MINING & METALLURGICAL TECH GRP CO LTD
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