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Fracture plugging and repairing method

A repair method and crack plugging technology, which is applied to the pretreatment surface, the device for coating liquid on the surface, coating, etc., can solve the problems of high production continuity requirements, unallowable welding repair, and easy cracks, etc., to achieve Avoid substrate deformation problems, avoid safety hazards, and avoid deformation problems

Active Publication Date: 2022-03-01
LUZHOU NORTH CHEM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the production process, due to the corrosion of the equipment by dangerous chemical materials such as acid and alkali, the stirring and vibration of the chemical reaction in the equipment, and the change of temperature difference between cold and hot, the equipment is greatly damaged and cracks are prone to appear, so the equipment needs to be repaired and maintained frequently.
[0003]Due to the high requirements for production continuity in the explosives industry, there are many dangerous factors in the production line, and many chemical equipment and pipelines are required. Conventional welding methods are used to repair cracks, and production needs to be suspended , and then carry out thorough safety treatment on the equipment and pipelines, and then dismantle the equipment and pipelines. If it is inconvenient to dismantle, the entire workshop must be treated safely before welding repairs can be carried out.
Therefore, the conventional welding repair treatment method has defects such as long time-consuming, large economic loss, etc.
[0004]Due to the particularity of the industry and based on safety considerations, some equipment is not allowed to perform dynamic welding operations, and conventional welding repairs are not allowed
In addition, a large number of welding may cause deformation of the equipment, thus affecting the use of the equipment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Example 1: A certain equipment in the propellant and explosives production line leaked from a crack. After surface treatment of the leak point, it was bonded with an adhesive, and then the paint was prepared and applied. After the paint was completely dry, a leak test was performed to check that there was no leak. Complete equipment overhaul.

Embodiment 2

[0025] Example 2: A heating device is newly manufactured, and there are many cracks in the shell, and the seam deformation is large when welding is used to clean it, which affects the appearance. After the surface treatment of the cracks, first apply the adhesive, and then prepare the paint and apply the paint. After the paint is dry, apply a layer of adhesive on the surface of the paint. The deformation of the equipment is small, and there is no cracking and falling off after several months of use.

[0026] The invention uses paint and adhesive to seal and repair the cracks. If the adhesive is used alone, due to the fluidity of the adhesive, the amount used is large and it is not easy to handle, the drying time of the adhesive is slow, and the quality of the bonding surface is poor. If the above coatings are used alone, the coating will have poor bonding stability and may fall off after a period of use. In the invention, the paint and the adhesive are used together to ensure...

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Abstract

The invention discloses a crack plugging and repairing method, relates to the explosive industry, and aims to solve the problem of potential safety hazards caused by light and heat of welding repair. According to the technical scheme, the crack blocking and repairing method comprises the steps that firstly, the surface, with cracks, of a base material is cleaned up and ground to be flat; then, the cracks of the base material are coated with an adhesive in a flow state; and finally, the cracks of the base material are smeared with paint, the paint is compacted and flattened, and the paint is prepared from putty, a curing agent and a diluent in proportion. After the coating is dried, the outer surface of the coating can be coated with an isolating layer, for example, the outer surface of the coating is coated with an adhesive, and the coating is naturally dried. And after fracture plugging and repairing are completed, leakage detection is conducted on the fracture of the base material, if detection is qualified, repairing is completed, and otherwise, repairing is conducted again. The method is suitable for plugging and repairing cracks on pipelines and equipment made of metal and non-metal materials, potential safety hazards caused by light and heat of welding repair are avoided, and the deformation problem caused by welding repair is also avoided.

Description

technical field [0001] The invention relates to the explosives industry, in particular to a method for sealing and repairing cracks on equipment or pipelines with paint and adhesives. Background technique [0002] Products in the explosives industry are flammable, explosive, poisonous, high temperature, high pressure, and corrosive. The production process requires the use of a large number of metal equipment and pipelines. During the production process, due to the corrosion of equipment by dangerous chemical materials such as acid and alkali, the agitation and vibration of chemical reactions in the equipment, and the change in temperature difference between cold and hot, the equipment is greatly damaged and cracks are prone to appear, so the equipment needs to be frequently repaired and maintained. [0003] Due to the high requirements for production continuity in the explosives industry, there are many dangerous factors in the production line, and a lot of chemical equipmen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05D7/24B05D7/14B05D3/00B05D3/12
CPCB05D7/24B05D7/14B05D3/002B05D3/12
Inventor 黄程高冀平邓玉春
Owner LUZHOU NORTH CHEM IND
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