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Discharging four-roller mechanism for diamond wire multi-wire cutting machine

A multi-wire cutting machine and diamond wire technology, which is applied to fine working devices, manufacturing tools, stone processing equipment, etc. problems such as the service life of the electric roller, to achieve the effects of good discharge effect consistency, increase in the number of sheets, and stable and reliable charging effect.

Pending Publication Date: 2022-03-25
QINGDAO GAOCE TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it has the following problems: 1. The wire mesh that adopts the multi-wire cutting method has a greater pulling force on the cutting roller, and the angle between the wire mesh on both sides of each roller of the three-roller structure is small, and the resultant force of the wire mesh is large, which increases the cutting force of the wire mesh on the cutting roller. 2. In the three-roller structure, the third roll is more likely to receive the cutting waste from the upper wire net, which will cause serious pollution for a long time and is more prone to failure; 3. The feeding roller and cutting roller are arranged in parallel, and the distance between them is small. Increased the possibility of jumping and obliquely pulling the diamond wire between the feed roller and the cutting roller; 4. The feed roller and the 2 cutting rollers are arranged at intervals up and down. It produces a large net force on the feed roller, which affects the service life of the feed roller

Method used

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  • Discharging four-roller mechanism for diamond wire multi-wire cutting machine
  • Discharging four-roller mechanism for diamond wire multi-wire cutting machine
  • Discharging four-roller mechanism for diamond wire multi-wire cutting machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Such as figure 1 As shown, a discharge four-roll mechanism for a diamond wire multi-wire cutting machine includes a driving roller assembly, a conductive roller assembly, and a conductive element. The diamond wire is wound back and forth between the driving roller assembly and the conductive roller assembly to form a wire network. Since the drive roller assembly and the conductive roller assembly are arranged at intervals along the vertical direction, the upper and lower distances of the wire net are increased, the cutting space is increased, workpieces with larger diameters can be cut, and the processing range is expanded.

[0032] The driving roller assembly includes a first driving roller 1 and a second driving roller 2, and the first driving roller 1 and the second driving roller 2 are arranged in parallel at intervals and have the same structure. The conductive roller assembly includes a first conductive roller 3 and a second conductive roller 4, and the first cond...

Embodiment 2

[0037] Such as Figure 1-Figure 3 As shown, the conductive element is in rolling contact with the conductive roller assembly to supply power to the conductive roller assembly, and the first conductive roller 3 and the second conductive roller 4 are provided with conductive elements, and the conductive elements can use conductive slip rings 8 and The conductive wheel 7 mechanism is used to supply power to the first conductive roller 3 and the second conductive roller 4 . Since the first conductive roller 3 and the second conductive roller 4 have the same structure, the specific structure will be described by taking the first conductive roller 3 as an example.

[0038] The surface of the first conductive roller 3 is provided with a conductive layer, and the diamond wire 5 is in rolling contact with the conductive layer, which reduces the friction between the conductive roller assembly and the diamond wire 5, slows down the wear speed, and is conducive to ensuring the power-in ef...

Embodiment 3

[0041] Such as figure 1 , figure 2 As shown, the first driving roller 1 is provided with a first wire groove perpendicular to its axis, and the second driving roller 2 is provided with a second wire groove perpendicular to its axis and corresponding to the first wire groove. The first conductive roller 3 is provided with a first transition slot perpendicular to its axis, and the second conductive roller 4 is provided with a second transition slot perpendicular to its axis and corresponding to the first transition slot. At the same time, a plurality of the first wire groove, the second wire groove, the first transition wire groove and the second transition wire groove are parallel and equally spaced, and the diamond wire 5 is arranged along the first wire groove, the second wire groove, the second wire groove The first transition slot and the second transition slot are routed to meet the wire mesh requirements of the multi-wire cutting machine.

[0042] Specifically, the wir...

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PUM

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Abstract

The invention relates to a discharging four-roller mechanism for a diamond wire multi-wire cutting machine, and belongs to the technical field of diamond wire cutting, the discharging four-roller mechanism comprises a driving roller assembly, a conductive roller assembly and a conductive element, the driving roller assembly and the conductive roller assembly are arranged at intervals in the vertical direction, and the conductive element is in rolling contact with the conductive roller assembly to supply power to the conductive roller assembly; the driving roller assembly and the conductive roller assembly are of a four-roller structure, by the adoption of the four-roller structure, the included angle of a wire net can be increased, the resultant force of the diamond wire net borne by the driving roller assembly and the conductive roller assembly is reduced, the service life is prolonged, meanwhile, the number of the wire nets is further increased, the distance between the wire nets is reduced, the number of single blades is increased, and the cutting efficiency is improved; the production cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of diamond wire cutting, and in particular relates to a discharge four-roller mechanism for a diamond wire multi-wire cutting machine. Background technique [0002] In order to improve power generation efficiency, reduce power generation costs, and improve economic benefits, photovoltaic silicon wafers continue to develop in the direction of high efficiency, large sheets, and thin sheets. The diamond wire discharge composite cutting method can improve processing efficiency and reduce cutting load. The application number is CN201910969518.9, and the name is diamond multi-wire electric spark discharge cutting method and wire cutting device. The wire wheel, the tension wheel and the guide wheel are wound to two processing rollers, and then passed through the guide wheel, the tension wheel and the line wheel, and finally wound on the take-up and pay-off wheel, and the discharge removal method is combined with th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28D5/04B28D7/00
CPCB28D5/045B28D5/0058
Inventor 仇健葛任鹏
Owner QINGDAO GAOCE TECH CO LTD
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