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Highly water absorbent sheet

A super absorbent resin, super absorbent technology, applied in chemical instruments and methods, absorbent pads, non-woven fabrics, etc., can solve the problem of increasing solid SAP/pulp, etc.

Inactive Publication Date: 2006-09-20
DSG INT LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] However, in conventional techniques, especially in solid SAP and pulp mixture systems, it is difficult to increase the ratio of solid SAP / pulp ("SAP ratio") to a large range, and the maximum ratio is around 50 wt %about

Method used

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  • Highly water absorbent sheet
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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0157] 1. Preparation of Specimen

[0158] 1) The size of the sample

[0159] As a basic size, a sample is cut into 10 cm x 80 cm.

[0160] The preparation of the width of the repeating unit as a sample depends on the kind of sample. The width is about 10 to 30 cm.

[0161] 2) Pre-drying

[0162] In order to keep the water content constant during the judging, pre-drying was performed until the water content became 10 wt% or less. However, in order to avoid degradation of the specimen, the drying temperature was kept at 60°C or lower.

[0163] 3) Natural aging

[0164] The samples were allowed to be kept at such a temperature and humidity for at least 12 hours that the water content was 10 wt%. The coated surface of the test specimen is exposed in a room or space of normal temperature and humidity.

[0165] 2. Use a tester to judge the firmness of SAP particles

[0166] 1) Measurement of the weight of the sample (using an electronic balance with a sensitivity of 1 mg) ...

example 1

[0185] Preparation of Composite Sheets

[0186] In the procedure described below, a SAP composite sheet having a SAP layer surface-treated with a hot-melt adhesive was prepared.

[0187] Preparation of Loose Nonwoven Substrates

[0188] Prepare a fiber web by folding a 20g / m 2 Viscose fiber (1.5×42mm) carded web (P layer), 30g / m 2 PET fiber (6d×51mm) carded net (Q layer), and a 20g / m 2 A sheet of tissue (R layer) of N pulp was arranged in the order of P layer, Q layer and R layer and then needled from one side of the R layer. In this fiber web, fibers are entangled between the P layer and the Q layer and the fibers of the R layer are mixed into the Q layer. The apparent specific gravity is 0.07 and is in the form of a loose nonwoven.

[0189] Manufacturing Composite Materials by Joining SAP

[0190] SAP in the form of flakes (manufactured by Sanyo Chemical Co., Ltd. under the trade name of Sunwet IM-500) was used. When the substrate was vibrated on the vibrating plate, ...

example 2

[0201] Preparation of Composite Sheets

[0202] A SAP composite sheet having a SAP layer, which was surface treated with a hot melt adhesive, was prepared in the following procedure.

[0203] Preparation of bulky nonwoven substrate

[0204] Prepare a dry spun non-woven fabric by blowing into a high-pressure water flow and making it entangled in a 35g / m 2 A carded web consisting of 50 wt% viscose rayon fibers (1.5d×42mm) and 50 wt% PE / PET sheath / core bicomponent fibers (3d×51mm).

[0205] rely on as image 3 The shown device with heated and cooled rolls processes the dry spun nonwoven. The load is 0.1g / m 2 The obtained thickness is 2.5mm and the apparent specific gravity is 0.03g / cm 3 of non-woven fabrics.

[0206] Manufacturing Composite Materials by Joining SAP

[0207] With micronized ethanol and SAP (manufactured by Mitsubishi Chemical Co., Ltd., trade name is "Aquapearl 211 D") diluted - 4 wt% MFC water dispersion gel (S-MFC) (by Tokushu PaperMgf.Co , Ltd), to prep...

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Abstract

Provided is a highly absorbent composite sheet, wherein a non-woven base material has a bulky structure and a portion of the solid SAP is contained in the bulky structure and the remaining portion is exposed on the surface of the non-woven base material, a As a hot meltable component of the hot melt adhesive, the hot melt adhesive forms a fiber network structure and covers the solid SAP and the fine cellulose fibers in contact with the solid SAP through a single or double fiber network structure, At the same time the solid SAP is positioned. Also provided are a method for making the product, and absorbent articles using the highly absorbent composite sheet.

Description

[0001] This application is a divisional application of an invention patent application, the filing date of the parent application is September 29, 2000, the application number is 00134726.8, and the invention name is "Superabsorbent sheet and its manufacturing method". technical field [0002] The present invention relates to a superabsorbent composite sheet, in particular to a superabsorbent composite sheet in which a superabsorbent solid resin is held in a nonwoven substrate sheet and a method for producing the same. The present invention also relates to absorbent articles using these superabsorbent composite sheets. [0003] Solid substances of various shapes including microparticles, granules, films or non-woven fabrics and the like can be used as the superabsorbent resin in the present invention. The term "superabsorbent solid resin" or "solid SAP" in this specification refers to any one of these shapes of superabsorbent resin. Background technique [0004] Superabsorb...

Claims

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Application Information

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IPC IPC(8): A61F13/00A61F13/15A61F13/53A61F5/44A61F13/49B01J20/26B32B5/00D04H13/00
CPCA61F13/534D04H13/002A61F2013/53051A61F13/5323A61F2013/530532D04H13/006A61F2013/530562A61F2013/15016A61F13/535A61F13/15658Y10T442/651Y10T442/652
Inventor 磨铃木良一松本
Owner DSG INT LTD