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Dew sensor and manufacturing method thereof

A sensor and manufacturing method technology, applied in the direction of instruments, measuring devices, scientific instruments, etc., can solve the problems of inability to popularize low-priced consumer goods, cumbersome preparation process, short circuit or damage of electrical appliances, etc.

Inactive Publication Date: 2006-10-11
FORWARD ELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Generally, in order to avoid condensation caused by temperature changes inside the case of electrical products due to the installation of water-cooled heat sinks in the case, causing short circuits or damage to electrical appliances, condensation sensors are often installed in the case to prevent Respond early and feed back the control signal before dew condensation, activate the dehumidification device, and protect electrical products; however, the response characteristic curve of the commonly used humidity sensor is relatively flat, so it is often not possible to condense when the humidity reaches 80%-90% RH Respond in a timely manner; in addition, known metal oxide sensors are mostly produced using a process similar to IC wafers. The preparation process is cumbersome, and the materials and process costs are expensive, so they cannot be popularized in general low-priced consumer products.

Method used

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  • Dew sensor and manufacturing method thereof
  • Dew sensor and manufacturing method thereof

Examples

Experimental program
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Embodiment 1

[0013] The steps for preparing the hydroxyethyl cellulose polymer are as follows: cellulose is used as a raw material, sodium hydroxide is added to react to form alkalinized cellulose, and then alkylene oxide is added to react to obtain a hydroxyethyl cellulose polymer surfactant.

[0014] Preparation of carbon black material: considering the size of carbon black particles and the uniform mixing with HEC, the SFG-75 series (Switzerland) is used, and then the specific gravity visual sensor is added to adjust the action resistance value of the increase in humidity with humidity.

[0015] The production of carbon glue: mainly used in the thick film printing process of variable resistors. It uses carbon black SFG-75 series (Switzerland), adds phenolic resin materials compatible with PCB boards, and adds solvents such as toluene to it. Stir evenly and concentrate.

[0016] The production of humidity sensor glue: add hydroxyethyl cellulose (about 5-15%) to an appropriate amount of pure ...

Embodiment 2

[0018] Please refer to the manufacturing process of the condensation sensor of the present invention figure 1 .

[0019] First, a ceramic substrate 10 (main component A1203) with silver electrodes 20 and 21 at both ends is provided, such as figure 1 a. Perform screen printing (selection #100-#250) on the substrate 10. The carbon rubber prepared in Example 1 is screen printed on the ceramic substrate 10. The printed pattern is two opposing combs 31 , 32, that is, one end is crossed but not connected, and the other end is connected to the electrodes 20, 21 on the ceramic substrate, such as figure 1 As shown in b; after drying at 180 degrees for 3 minutes in a drying oven, the humidity sensing glue 40 is printed on the carbon glue area in a way that completely covers the comb-shaped electrodes 31 and 32, and then through the drying oven Dry at 200 degrees for 5 minutes, and finally form as figure 1 The structure of the condensation sensor shown in c.

[0020] The printing method ...

Embodiment 3

[0023] The detection part is first detected by a standard constant humidity and constant temperature machine, the second electrode of the condensation sensor is clamped with a clamp, and the three-meter electric meter is connected through a wire, and the humidity and temperature of the standard constant humidity and constant temperature machine are set and measured after being stabilized. The resistance value between the two electrodes of the condensation sensor; in addition, it is also possible to plan and build a simple humidity generation method-saturated brine method for testing, mainly according to the Japanese Industrial Standard-JIS B7920 "Hygrometer-Performance Test Method", saturated aqueous solutions of different salts will produce different relative humidity at a constant temperature. Please refer to the test results figure 2 .

[0024] figure 2 It is the result of testing at 25℃, where M, N, AVG, MAX represent the resistance value between the two electrodes of the con...

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Abstract

The invention relates to a moisture condensation sensor, which comprises a basic board with at least two electrodes; at least two comb electrodes, and a sensing layer. Wherein, said comb electrodes contact part of two electrodes of basic board; the sensing layer is a fibrin ramification formed on at least two comb electrodes; said invention also provides a relative preparing method which comprises: (a) providing a basic board with at least two electrodes, a conductive glue and a sensing glue; (b) coating said conductive glue on the basic board to form at least two alternative non-contact comb electrodes, which partly contact two electrodes of basic board; (c) coating the sensing glue on the comb electrodes, while said sensing glue contains fibrin ramification and carbon powder.

Description

Technical field [0001] The present invention relates to a condensation sensor, in particular to a condensation sensor using cellulose chemical derivatives as the sensing layer. Background technique [0002] With the development of the times, industrial sectors such as science and technology, agriculture, textiles, computer rooms, aerospace, electric power, etc. increasingly need to use humidity sensors. The requirements for product quality are getting higher and higher, and the environmental temperature and humidity are controlled. And the monitoring and analysis of the moisture value of industrial materials have become one of the standard technical conditions. Humidity refers to the content of moisture in the air. As far as industrial processes are concerned, the best humidity control is about 0-20%RH. If the humidity is 20%RH, medicines, foods, electronic semiconductors and other objects will begin to deteriorate. At 35% RH, metals and electronic products begin to oxidize or de...

Claims

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Application Information

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IPC IPC(8): G01N27/12G01N27/00
Inventor 顾世维钟景浩
Owner FORWARD ELECTRONICS CO LTD
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