Hydraulic lash adjuster and improved method of assembly thereof

Abstract

A hydraulic lash adjuster (11) for an internal combustion engine, and an improved method of assembly of such a lash adjuster. The lash adjuster (11) is of the type having a body (13), a plunger (15), and a check valve assembly (17). In accordance with one aspect of the invention, the check valve assembly comprises a cartridge (17A;17B) comprising a member (27;41) separate from the plunger (15) and defining a valve seat (27S;41S). The check valve cartridge is capable of being assembled and tested for compliance with a predetermined relationship of flow versus pressure differential, prior to assembly into the plunger (15). In accordance with the improved method of assembly, a plurality of different bodies (13A;13B) and plungers (15A;15B;15C;15D) is provided, as well as a plurality of different, interchangeable check valve cartridges (17A;17B), and the assembly operator selects a body, a plunger, and a cartridge to provide an assembled lash adjuster having the predetermined, desired operating parameters.

Description

BACKGROUND OF THE DISCLOSURE [0001] The present invention relates to hydraulic lash adjusters for internal combustion engines, and more particularly, to an improved check valve assembly for use in such lash adjusters, and to an improved method of assembling such lash adjusters. [0002] In a conventional hydraulic lash adjuster (HLA) of the type to which the present invention relates, there is an outer body, which is typically disposed within a mating bore in the engine cylinder head, and disposed within the body is an output plunger assembly engaging a rocker arm. The output plunger assembly may be of either a one-piece or a two-piece construction, and typically, includes a ball plunger element which engages a socket formed in an “underside” surface of the rocker arm. A blind bore formed within the body cooperates with the plunger assembly to define a high pressure chamber, as is well known to those skilled in the art. There is normally a biasing spring seated within the high pressur...

AI Technical Summary

Benefits of technology

[0009] Accordingly, it is an object of the present invention to provide an improved hydraulic lash adjuster, and an improved method for assembling such a lash adjuster, which makes it possible to verify the proper performance of the check valve assembly prior to assembly of the entire HLA.

[0011] It is another, related object of the present invention to provide an improved HLA, and a method of assembly thereof, which greatly facilitates the design and production of an HLA which varies, in perhaps only one aspect or performance criteria, from a standard HLA model already designed and tooled and, possibly in production.

Problems solved by technology

Unfortunately, it occurs periodically that after the HLA is completely assembled, performance testing of the HLA shows that, either the leakdown performance or the check valve assembly performance is not within the specified, permissible limits.

When such unacceptable performance occurs, the entire HLA is then either scrapped, (thus wasting several parts of the HLA which, individually, may have been acceptable parts, and therefore, wasting the material, labor and machining costs associated with those parts), or the HLA is sent through some sort of rework process, wherein parts are disassembled, re-inspected, re-sized, and re-assembled.

Such a rework process is not only time-consuming, but is also quite expensive.

This approach to designing and manufacturing new HLA models adds substantially to the overall cost of manufacture of the HLA and the lead time to produce the required, non-standard HLA.

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