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Alkali/Transition Metal Halo-And Hydroxy-Phosphates And Related Electrode Active Materials

a technology of transition metal and active materials, applied in the field of alkali/transition metal haloand hydroxyphosphates and related electrode active materials, can solve the problems of insufficient voltage, insufficient charge capacity, and many cathode materials known in the art without one or more of these characteristics, etc., to achieve enhanced cycling capability, enhanced reversibility, and enhanced capacity

Inactive Publication Date: 2007-08-16
BARKER JEREMY +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0021] It has been found that the novel electrode materials, electrodes, and batteries of this invention afford benefits over such materials and devices among those known in the art. Such benefits include increased capacity, enhanced cycling capability, enhanced reversibility, and reduced costs. Specific benefits and embodiments of the present invention are apparent from the detailed description set forth herein. It should be understood, however, that the detailed description and specific examples, while indicating embodiments among those preferred, are intended for purposes of illustration only and are not intended to limited the scope of the invention.

Problems solved by technology

However, many of the cathode materials known in the art lack one or more of these characteristics.
As a result, for example, many such materials are not economical to produce, afford insufficient voltage, have insufficient charge capacity, or lose their ability to be recharged over multiple cycles.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0157] An electrode active material comprising Li2NiPO4F, representative of the formula Li1+xNiPO4Fx, is made as follows. First, a LiNiPO4 precursor is made according to the following reaction scheme.

0.5 Li2CO3+0.334 Ni3(PO4)2.7H2O+0.334 (NH4)2HPO4→

LiNiPO4+2.833H2O+0.667 NH3+0.5 CO2

[0158] A mixture of 36.95 g (0.5 mot) of Li2CO3, 164.01 (0.334 mol) of Ni3(PO4)2.7H2O, and 44.11 g (0.334 mol) of (NH4)2HPO4 is made, using a mortar and pestle. The mixture is pelletized, and transferred to a box oven equipped with a atmospheric air gas flow. The mixture is heated, at a ramp rate of about 2° C. minute to an ultimate temperature of about 800° C., and maintained at this temperature for 16 hours. The product is then cooled to ambient temperature (about 21° C.).

[0159] Li1+xNiPO4Fx is then made from the LiNiPO4 precursor. In the Example that follows, x is 1.0, so that the active material produced is represented by the formula Li2NiPO4F. The material is made according to the following reacti...

example 2

[0162] An electrode active material comprising Li1+xCoPO4Fx is made as follows. First, a LiCoPO4 precursor is made according to the following reaction scheme.

0.334 Li3PO4+0.334 CO3(PO4)2.8H2O→LiCoPO4+2.833H2O

A mixture of 38.6 g (0.334 mol) of Li3PO4 and 170.29 g (0.334 mol) of CO3(PO4)2.8H2O is made, using a mortar and pestle. The mixture is pelletized, and transferred to a box oven equipped with a atmosphere air gas flow. The mixture is heated at a ramp rate of about 2° / minute to an ultimate temperature of about 800° C., and maintained at this temperature for about 8 hours. The product is then cooled to about 25° C.

[0163] Li1+xCoPO4Fx is then made from the LiCoPO4 precursor according to the following reaction scheme.

LiCoPO4+xLiF→Li1+xCoPO4Fx

[0164] Illustrative for x equals 1.0, a mixture of 160.85 g (1.0 mol) of LiCoPO4 and 25.94 g (1.0 mol) of LiF is made using a mortar and pestle. The mixture is then pelletized, and transferred to a temperature-controlled tube furnace equip...

example 3

[0165] An electrode active material comprising Li1+xFePO4Fx is made as follows. First, a LiFePO4 precursor is made according to the following reaction scheme.

LiH2PO4+0.5 Fe2O3+0.5C→LiFePO4+0.5 CO+1.0H2O

[0166] A mixture of 103.93 (1.0 mol) of LiH2PO4, 79.86 g (0.5 mol) of Fe2O3, and 12.0 g (1.0 mol) of carbon (a 100% weight excess) is made, using a mortar and pestle. The mixture is pelletized, and transferred to a temperature-controlled tube furnace equipped with a argon gas flow. The mixture is heated at a ramp rate of about 2° C. / minute to an ultimate temperature of about 750° C. in the inert atmosphere, and maintained at this temperature for about 8 hours. The product is then cooled to ambient temperature (about 20° C.).

[0167] The Li1+xFePO4Fx is then from the LiFePO4 precursor according to the following reaction scheme.

LiFePO4+xLiF→Li1-xFePO4Fx

For the case where x=1.0, a mixture of 157.76 g (1.0 mol) of LiFePO4 and 25.94 g (1.0 mol) of LiF is made using a mortar and pestle....

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Abstract

The invention provides a novel polyanion-based electrode active material for use in a secondary or rechargeable electrochemical cell, wherein the electrode active material is represented by the general formula AaMb(XY4)2Zd.

Description

RELATED ELECTRODE ACTIVE MATERIALS [0001] This application is a continuation of U.S. patent application Ser. No. 10 / 870,135 filed Jun. 16, 2004, allowed, which is a divisional of U.S. patent application Ser. No. 10 / 014,822, filed Oct. 26, 2001, issued as U.S. Pat. No. 6,777,132, which is a continuation-in-part of U.S. patent application Ser. No. 09 / 559,861, filed Apr. 27, 2000, issued as U.S. Pat. No. 6,387,568.FIELD OF THE INVENTION [0002] This invention relates to electrode active materials, electrodes, and batteries. In particular, this invention relates to active materials comprising lithium or other alkali metals, transition metals, phosphates or similar moieties, and halogen or hydroxyl moieties. BACKGROUND OF THE INVENTION [0003] A wide variety of electrochemical cells, or “batteries,” are known in the art. In general, batteries are devices that convert chemical energy into electrical energy, by means of an electrochemical oxidation-reduction reaction. Batteries are used in a...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): H01M4/58C01B25/45C01B33/32C01F7/76C01B9/00C01B25/30C01B25/455H01M4/00H01M4/02H01M4/136H01M4/587H01M4/60H01M10/0525H01M10/36
CPCC01B25/455H01M4/136H01M4/5825Y02E60/122H01M4/623H01M10/0525H01M2004/028H01M4/587Y02E60/10H01M4/58
Inventor BARKER, JEREMYSAIDI, M. YAZIDSWOYER, JEFFREY L.
Owner BARKER JEREMY
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