Modular structure

Abstract

A modular building system including methods and kits is provided. The system comprises C-channels anchored to a base. Structural insulated panels are slid into the channels to form walls. Adaptors are provided to provide channels at an angle for the insertion of roof panels. The building system provides for the rapis construction of a building without the need for framing or the use of roof trusses.

Description

FIELD OF INVENTION[0001]The present invention relates to a modular construction system. In particular, the invention relates to modular homes comprising prefabricated elements that can be quickly assembled.BACKGROUND OF THE INVENTION[0002]There is an increasing demand for affordable housing that can be constructed quickly. This is particularly true in some areas that have been hit by natural disasters. However, the need high quality homes at an affordable price extends to all areas. Most standard homes are made of brick, stone or wood on a wood frame. Framing a house is time consuming and often requires specialized equipment to, for example, lift heavy roof trusses. A major cause of delay in home construction is coordinating the work of various trades. Particularly in view of several recent natural disasters, there is an increasing demand for homes that can be constructed[0003]To try and overcome some of the costs and time involved in on-site construction, various attempts have been...

AI Technical Summary

Benefits of technology

[0008]The system comprises a series of prefabricated wall and roof panels and a channel and beam system for assembly. The number of walls, the location of pre-cut windows and doors can be varied depending upon the model of home desired. The slope and orientation of the roof can also be varied and the appropriate channels can be provided as part of the building system. This represents an advantage of the present invention over previously known modular construction units, such as container type units that have a pre-set design.

[0009]In the present invention, the walls are load bearing and thus there is no need for wood framing. In addition to the advantages of cost saving and ease of construction, the elimination of a wood frame removes the possibility of mold and termites.

[0010]The modular system of the present invention comprises wall and roof structural insulated panels (SIP) and channels for receiving those panels. The panels may be from about 2 to 8 inches thick, preferably about 3 to 6 inches.

[0011]In a preferred embodiment, the panels are insulated metal panels. More preferably, the panels have a tongue and groove configuration for easy joining.

[0012]The shape of the channels depends on the role they play. The channels may include C-channels, L-channels, eave channels, gable channels, etc.

[0013]In a preferred embodiment the channels are galvanized steel channels.

Problems solved by technology

Framing a house is time consuming and often requires specialized equipment to, for example, lift heavy roof trusses.

A major cause of delay in home construction is coordinating the work of various trades.

Most previous modular homes have few architectural features and tend to be limited in options customized to a particular buyer.

Images