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Aluminum material with high formability

a technology of aluminum alloy and formability, applied in the field of aluminum materials, can solve the problems of poor hem-bendability of aluminum alloy plates that have been subjected to solution treatment at a high temperature for enhancing bake-hardenability, poor hem-bendability of aluminum alloy plates, and inferiority of aluminum alloys to conventional steel sheets and 5000-series aluminum alloy sheets in press formability. achieve the effect of high compatibility

Inactive Publication Date: 2010-09-30
FURUKAWA ELECTRIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0022]It is an object of the present invention to provide an aluminum material in which hem-bendability and sheet formability are compatible at a high level.
[0023]Specifically, the present invention provides an aluminum material excellent in both characteristics of rigorous bending formability, such as hem-bending, and of sheet formability, such as press forming, by controlling the proportion of Cube orientation, Brass orientation and Copper orientation of the crystal orientations exhibited by crystal grains comprising the aluminum material.

Problems solved by technology

While the outer panel made of the 6000-series aluminum alloy is required to be excellent in bendability, namely in workability in the hem-bending usually used to caulk it with an inner panel, the 6000-series (Al—Mg—Si base) aluminum alloy plate is in fact poor in hem-bendability.
A particular problem is that a panel that has been subjected to solution treatment at a high temperature for enhancing its bake-hardenability is extremely poor in hem-bendability.
However, this aluminum alloy is inferior to conventional steel sheets and 5000-series aluminum alloy sheets in press formability, and improvement in this regard is desired for unification of used materials to facilitate recycling of the car parts.
However, it has been difficult to improve both hem-bendability and formability of aluminum alloy sheet to a level equal to that of conventional steel bodies, although improvement of only hem-bendability has been possible.
Realization of a high level of sheet formability has been difficult even by a method for enhancing press formability and bendability in the relation between the tensile strength and proof stress and by controlling the crystal grain size on the surface of the aluminum alloy sheet and precipitation free zone (PFZ).

Method used

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  • Aluminum material with high formability
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Examples

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example 1

[0050]An Al alloy comprising 0.5 mass % of Mg, 0.9 mass % of Si, 0.06 mass % of Mn, 0.07 mass % of Fe, 0.10 mass % of Cu and 0.005 mass % or less each of Zn, Ti and Cr with a balance of Al were melted and cast into an ingot with a thickness of 500 mm by a conventional method. After homogenizing the ingot at 540° C. for 6 hours, it was hot-rolled under conditions of an initiation temperature of 500° C. and termination temperature of 200° C. to obtain a hot-rolled plate with a thickness of 10 mm. Then, the hot-rolled plate was cold-rolled to a predetermined thickness so that a raw finish sheet with a thickness of 1 mm would be obtained by finish cold roll reduction ratio of 20%, 30%, 50%, 70% or 90%. A raw finish sheet with a thickness of 1 mm was directly obtained from the hot-roll plate with a thickness of 10 mm with respect to a sample having the finish cold roll reduction ratio of 90%.

[0051]The cold-rolled sheet with a predetermined thickness was then annealed at 325° C. for 2 hou...

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Abstract

An aluminum material, which is composed of crystal grains having different crystal orientations, in which the crystal grains comprise Cube-oriented crystal grains, Brass-oriented crystal grains and Copper-oriented crystal grains with a balance of crystal grains of other orientations, and in which the proportion of the Cube-oriented crystal grains is from 0.3 to 0.7, the proportion of the Brass-oriented crystal grains is from 0.1 to 0.5, the proportion of the Copper-oriented crystal grains is 0.2 or less, and the total proportion of these orientations is from 0.4 to 1.0; and a car component using the same.

Description

TECHNICAL FIELD[0001]The present invention relates to an aluminum material. In particular, the present invention relates to an aluminum material excellent in the high degree of hem-bendability required in assembling car body panels, car parts, machine parts or the like, and excellent in sheet formability properties such as press formability for forming a body or casing.BACKGROUND ART[0002]In cars, advances are being made in the use of aluminum for body panels. A 6000-series (Al—Mg—Si base) aluminum alloy excellent in bake hardenability (property of exhibiting precipitation hardening under heating during paint-baking) that achieves high strength through painting with baking has been often used for outer panels, while a 5000-series (Al—Mg base) aluminum alloy excellent in draw formability has been used for inner panels.[0003]While the outer panel made of the 6000-series aluminum alloy is required to be excellent in bendability, namely in workability in the hem-bending usually used to ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C22C21/02C22C21/16C22C21/08C22C21/14
CPCC22F1/05C22C21/02
Inventor MORIMOTO, HIDEO
Owner FURUKAWA ELECTRIC CO LTD
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