Superlubricating Graphene Films

Inactive Publication Date: 2014-01-23
UCHICAGO ARGONNE LLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patent describes a way to reduce friction and wear between steel parts in a way that doesn't require any oil-based lubricants. This is achieved by using a specific process called SPG in a dry nitrogen or other inert gas environment. The technical effect of this process is to create a more efficient and effective way to work with steel parts, leading to better performance and durability.

Problems solved by technology

There is no known other graphene-based technology that can provide such a low friction employing an uncomplicated method of manufacture and can be used under conditions that are most suited for many commercial applications.

Method used

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  • Superlubricating Graphene Films

Examples

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example i

[0028]In order to further investigate observed superlubricity in other environmental conditions, a series of tests was done by varying gas environments such as in inert Argon, hydrogen and in vacuum as well as by changing the tribo-pairs. Superlow friction was observed with DLC rubbing against graphene in dry nitrogen or inert argon environment.

[0029]Tribological measurements have been performed in different ambient environments, including air, dry nitrogen, inert argon, hydrogen, and in high vacuum. As shown in FIGS. 4A-4E, the tribo-pair was changed from a DLC coated ball against graphene coated flat to a graphene coated ball against DLC coated flat. Instead of dry nitrogen, inert Argon gas was used to see whether just a dry environment was adequate to show superlubric behavior. Superlubric behavior was observed in an inert Argon environment demonstrating superlubricity in graphene vs. DLC tribo-pair in dry environment. The coefficient of friction stays around 0.2-0.4 in air for g...

example ii

[0030]FIGS. 5A and 5B show a pin-on-disc friction coefficient test carried out on graphene coated ball against DLC flat in high vacuum environment showing COF of 0.06 with no measurable wear. None of the any existing solid lubricant materials demonstrated such lowest friction coefficient in vacuum. Graphene / DLC tribo-pair can be useful for tribological contacts in outer space applications and in vacuum conditions.

example iii

[0031]Different characterization techniques such as Raman spectroscopy, XPS, and ToF-SIMS, have been used to characterize chemical state of graphene and DLC contacts at the tribological interface between graphene and DLC before and after tribological tests. FIGS. 6A-6F describes results of Raman characterization of the wear track obtained from the DLC coated ball and from the wear track produced on the graphene coated Ni surface. These results were obtained from the DLC vs Graphene / Ni tribo-pair running in dry N2 atmosphere during initial 0.6 meters of sliding distance.

[0032]As shown in FIG. 6A in the optical image of the DLC ball, the wear is minimal; and there is no significant change in the DLC Raman signature obtained from inside and outside of the wear track (see FIGS. 6B and 6C). In the case of a wear track produced on the graphene coated Ni surface (see FIG. 6D), it was noted that the Raman signature taken from the inside of the wear track (FIG. 6F) indicates that the well or...

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Abstract

A system and method for forming graphene on a substrate and an opposed wear member having a DLC coating. The system includes graphene formed by an exfoliation process to dispose solution processed graphene onto a substrate. The system further includes an opposing wear member of DLC disposed on another substrate and a gas atmosphere of an inert gas like N2.

Description

STATEMENT OF GOVERNMENT INTEREST[0001]The United States Government claims certain rights in this invention pursuant to Contract No. W-31-109-ENG-38 between the United States Government and the University of Chicago and / or pursuant to DE-AC02-06CH11357 between the United States Government and UChicago Argonne, LLC representing Argonne National Laboratory.FIELD OF THE INVENTION[0002]The invention is directed generally to a method and system for producing a grapheme film, such as for example, a superlubricating, low wear graphene film article of manufacture. More particularly the invention is directed to a method and system for producing a multi-layer graphene film, preferably using either a CVD process or a chemical exfoliation / mechanical exfoliation process. When the film is deposited on a substrate, such as metals or oxides, the film exhibits superlubricity under selected friction conditions, such as in dry nitrogen / argon and sliding against hydrogenated DLC coatings. The invention ...

Claims

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Application Information

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IPC IPC(8): B32B9/00B05D1/02B82Y30/00
CPCB82Y30/00C10M177/00C10M103/02C10M2201/0413Y10T428/30C10N2030/06C10N2050/08C10N2050/02C10N2080/00C10N2070/00B05D1/02B05D5/08C10M103/04C23C16/26C23C16/40
InventorSUMANT, ANIRUDHA V.ERDEMIR, ALICHOI, JUNHOBERMAN, DIANA
OwnerUCHICAGO ARGONNE LLC