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Duplex stainless steel, duplex stainless steel slab, and duplex stainless steel material

a technology which is applied in the field of duplex stainless steel, duplex stainless steel slab, and duplex stainless steel material, can solve the problems of high cost of alloys, low price of steel materials, and poor manufacturability, and achieve excellent cost-benefit balance and corrosion resistance.

Inactive Publication Date: 2016-11-24
NIPPON STEEL & SUMIKIN STAINLESS STEEL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The Sn-containing duplex stainless steels achieve improved corrosion resistance and manufacturability, making them suitable for applications in seawater desalination units, transport ship tanks, and containers while maintaining cost-effectiveness.

Problems solved by technology

However, as a result of containing Mo and Ni, which are expensive, the alloy cost is high and the manufacturability is not favorable.
As a result, the price of steel material is not cheap and the duplex stainless steel is not widely used in place of 316 grade stainless steel or 317 grade stainless steel.
In these steels where the amounts of alloy elements which are effective for pitting resistance and acid resistance are reduced, it is difficult to obtain the same level of corrosion resistance as that of the general-purpose duplex stainless steel.
However, it was learned that the hot manufacturability decreased in duplex stainless steels which contained a large amount of Sn.
For this reason, the frequency of decreases in the yield of the steel material will increase and a significant cost increase is predicted.
However, it was learned that the hot manufacturability decreased in duplex stainless steels which contained a large amount of Sn and Cu.
For this reason, the frequency of decreases in the yield of the steel material will increase and a significant cost increase is predicted.
As a result, it was found that there was little knowledge with regard to the relationship between the temperature range where hot embrittlement occurs due to Sn which is included in the duplex stainless steel and the amount of Sn and the relationship with the amounts of other elements.

Method used

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  • Duplex stainless steel, duplex stainless steel slab, and duplex stainless steel material
  • Duplex stainless steel, duplex stainless steel slab, and duplex stainless steel material

Examples

Experimental program
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Effect test

first embodiment

[0039]Below, description will be given of the reasons for limiting the first aspect (the alloy-saving type duplex stainless steel) of the duplex stainless steel of the present invention. Here, the amounts of the respective components are shown in terms of mass %.

[0040]Here, in the present embodiment, the cast steel of the stainless steel indicates a steel in a state after casting and before processing such as hot working, forging, or the like is performed, and the stainless steel material indicates a semi-finished product, a hot-rolled steel plate, a cold-rolled steel plate, a steel wire, a steel pipe, or the like after processing the cast steel by various methods. In addition, the stainless steel indicates general forms for a steel such as a cast steel, a steel material, and the like. The processing described above includes hot and cold processings.

[0041]In order to ensure the corrosion resistance of the stainless steel, the amount of C is limited to be in a range of 0.03% or less....

second embodiment

[0067]Below, description will be given of the reasons for the limits of the second aspect (a general-purpose duplex stainless steel) of the duplex stainless steel of the present invention. Here, the amounts of the respective components are shown in terms of mass %.

[0068]Here, in the present embodiment, the cast steel of the stainless steel indicates a steel in a state after casting and before processing such as hot working, forging, or the like is performed, and the stainless steel material indicates a semi-finished product, a hot-rolled steel plate, a cold-rolled steel plate, a steel wire, a steel pipe, or the like after processing the cast steel by various methods. In addition, the stainless steel indicates the general forms for a steel such as a cast steel, a steel material, and the like. The processing described above includes hot and cold processings.

[0069]In order to ensure the corrosion resistance of the stainless steel, the amount of C is limited to be in a range of 0.03% or...

example 1

[0096]Description will be given of examples of the alloy-saving type duplex stainless steel below. The chemical compositions of test steels are shown in Tables 1 to 4. Here, the remainder other than the components which are described in Table 1 is Fe and inevitable impurity elements. In addition, for the components which are shown in Tables 1 to 4, portions where the amounts are not described show the impurity levels. REM indicates lanthanoid rare earth elements, and the amount of REM shows the total of these elements. The numbers which are underlined in the tables indicate values outside of the ranges which are defined in the first embodiment.

TABLE 1SteelNo.CSiMnPSNiCrNAlCaSnOtherOPICa / O1-1Invention Examples0.0150.393.210.0220.00052.1520.90.1730.0150.00130.050.003823.70.341-20.0200.343.010.0240.00042.0821.00.1650.0420.00220.090.002423.60.921-30.0180.424.930.0210.00062.1320.90.1860.0250.00190.060.003223.90.591-40.0180.353.020.0230.00072.3520.80.1780.0230.00220.13Mo: 0.320.003024.70....

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Abstract

One aspect of this duplex stainless steel contains, in mass %, C: 0.03% or less, Si: 0.05% to 1.0%, Mn: 0.1% to 7.0%, P: 0.05% or less, S: 0.0001% to 0.0010%, Ni: 0.5% to 5.0%, Cr: 18.0% to 25.0%, N: 0.10% to 0.30%, Al: 0.05% or less, Ca: 0.0010% to 0.0040%, and Sn: 0.01% to 0.2%, with the remainder being Fe and inevitable impurities, wherein a ratio Ca / O of the amounts of Ca and O is in a range of 0.3 to 1.0, and a pitting index PI shown by formula (1) is in a range of less than 30,PI=Cr+3.3Mo+16N  (1).

Description

TECHNICAL FIELD[0001]The present invention relates to an inexpensive Sn-containing duplex stainless steel. In addition, the present invention relates to an inexpensive duplex stainless steel which contains a combination of Cu and Sn and which is excellent in corrosion resistance. In detail, the present invention relates to a duplex stainless steel, a duplex stainless steel slab (a cast steel of a duplex stainless steel), and a duplex stainless steel material which are able to be used in a seawater desalination unit, tanks for a transport ship, various types of containers, or the like.[0002]This application is a national stage application of International Application No. PCT / JP2012 / 076821, filed on Oct. 17, 2012, which claims priority to Japanese Patent Application No. 2011-231352 filed on Oct. 21, 2011 in Japan, and Japanese Patent Application No. 2011-266351 filed on Dec. 6, 2011 in Japan, the contents of which are incorporated herein by reference.BACKGROUND ART[0003]A general-purp...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C22C38/58C22C38/52C22C38/50C22C38/48C22C38/00C22C38/44C22C38/42C22C38/06C22C38/02C22C38/54C22C38/46
CPCC22C38/58C22C38/001C22C38/52C22C38/50C22C38/48C22C38/46C22C38/44C22C38/42C22C38/06C22C38/02C22C38/008C22C38/005C22C38/004C22C38/002C22C38/54C21D6/004C21D8/0226C21D8/0263C22C38/00C22C38/04
Inventor TSUGE, SHINJIOIKAWA, YUUSUKEURASHIMA, HIROSHIKAJIMURA, HARUHIKO
Owner NIPPON STEEL & SUMIKIN STAINLESS STEEL CORP