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Packable ceramic beads for bone repair

a technology of ceramic beads and packaging, applied in the field of coated ceramic beads, can solve the problems of bead fracture, beads themselves may actually break, etc., and achieve the effect of less friabl

Inactive Publication Date: 2012-01-17
PHILLIPS PLASTICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

"The patent describes ceramic beads that are coated with a biodegradable polymer to make them easier to move and less prone to breaking. The polymer coating also makes the beads less likely to absorb impact forces. The beads can be used as a bone substitute material or in an article to replace or stabilize bone. The beads have a continuous supportive framework of struts that create interconnected openings for bone growth. Overall, the ceramic beads have improved properties and can be used in orthopedic procedures."

Problems solved by technology

Moreover, the beads themselves may actually break when subjected to packing forces.
It is desirable to inhibit such movement also, inasmuch as such movement may create local configurations of high stress, leading to bead fracture.

Method used

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  • Packable ceramic beads for bone repair
  • Packable ceramic beads for bone repair

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0036]Sintered ceramic cubes of hydroxyapatite, about 2 mm in size that had been partially rounded by treatment in a vibratory mill were supplied by Ceramed Co. The density of the cubes was greater than 98% of theoretical. These were coated by dipping into a solution of 0.75 grams of a copolymer made of equal amounts of PGA and PLA (Alkermes Corp) dissolved in 10 cc. of methylene chloride. The coated cubes were tumble-dried on a metal screen in dry air for 10 minutes and stored in a dessicator filled with argon. The coated cubes did not adhere to one another. The polymer is essentially solid but resilient. The cubes were later inserted into a polyester fabric bag—about 1 inch in diameter using a mechanical tool that packed them tightly via impact and vibrational loading. The particle-filled bag was subjected to intense mechanical loading and twisting up to one million cycles using an Enduratec biaxial testing machine that applies both compressive and torsional loading to the specime...

example 2

[0037]Example 1 is repeated, except that the ceramic cubes are made of zirconia supplied by Coors Corp.

example 3

[0038]Example 2 is repeated, except that the solution contains 1.5 grams of the PGA-PLA copolymer in 10 cc of methylene chloride.

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PUM

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Abstract

Adherent packed beds of ceramic beads, each comprising a ceramic body coated with a biodegradable polymer, and fabric bags containing such beads in a packed, self-supporting configuration. The polymeric coating provides some resilience to a packed bed of the ceramic beads, and prevents the beads from moving with respect to each other when placed under stress, leading to reduced breakage. The ceramic beads desirably are osteoconductive, and preferably are formed of a ceramic material that is resorbed during bone growth, such as hydroxyapatite, tricalcium phosphate, or mixtures of these materials. The beads may contain, either internally or on their surfaces or both, a bone morphogenic protein, and the latter may also be included in the biodegradable polymer coatings on the beads.

Description

FIELD OF THE INVENTION[0001]The invention relates to coated ceramic beads that are packable to form a bone substitute material.BACKGROUND OF THE INVENTION[0002]Proper bone healing and subsequent favorable bone remodeling are dependent on maintaining stability between bone fragments, and on maintaining physiologic strain levels. Successful bone graft procedures commonly require an osteoconductive matrix providing a scaffold for bone in-growth, osteoinductive factors providing chemical agents that induce bone regeneration and repair, osteogenic cells providing the basic building blocks for bone regeneration by their ability to differentiate into osteoblasts and osteoclasts, and a substantially stable implant site. Current bone graft materials include autografts, allografts, and a variety of artificial or synthetic bone substitute materials.[0003]For structural bone repair materials to be conveniently used, they must be capable of being formed into complex shapes that are designed to f...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): A61F2/44A61F2/28B29C67/24A61F2/00A61F2/02A61F2/30A61L27/10A61L27/12A61L27/34
CPCA61F2/28A61F2/442A61F2/4455A61F2002/30011A61F2002/30062A61F2002/30064A61F2002/30242A61F2002/30968A61F2210/0004A61F2230/0071A61F2250/0023A61F2250/0031A61F2310/00203A61F2310/00239A61F2310/00293A61F2310/00976A61L27/10A61L27/12A61L27/34A61F2002/30032C08L67/04
Inventor JOHNSON, JAMES R.
Owner PHILLIPS PLASTICS
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