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Method of producing composite sheet having polyolefin foam layer

The composite sheet of polyolefin-based resin foam layer and polymeric antistatic agent surface layer is prepared by die co-extrusion method, which solves the problems of unstable antistatic property and poor durability in the existing technology, and achieves the ability to maintain resistance under humidity changes. Static properties and improved flexibility and cushioning properties.

Inactive Publication Date: 2007-12-19
JSP CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This laminated foam has a relatively large apparent density and is not entirely satisfactory for use as a packaging material requiring flexibility and good cushioning

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0090] The first melt for the foam layer was formed using two extruders with internal diameters of 90 mm and 120 mm and arranged in tandem. The second melt for the surface layer was formed using an extruder having an inner diameter of 65 mm and a screw length / diameter ratio (L / D) of 46. Connect the extruder with the three-layer circular die. Incidentally, the diameter of the lip was 95 mm.

[0091] The density of 100 parts is 922kg / m 3, low-density polyethylene (LDPE[a]) with a melt viscosity of 850 Pa·s and a crystallization temperature [Tc] of 95.8° C. (trade name: NUC8321, manufactured by Nippon Unicar Co., Ltd.) and 3 parts of a cell control agent master Material (I) was charged into an extruder having a diameter of 90 mm and heated and kneaded to obtain a molten mixture at about 200°C. Under certain pressure, add 16 parts of a mixed foaming agent consisting of 70% n-butane and 30% isobutane (for the sake of simplicity, the following table refers to [butane]) to this mi...

Embodiment 2

[0095] Repeat Example 1 in the same way as above, except that the consumption of foaming agent is reduced from 16 parts to 13 parts, and the density is 917kg / m 3 , low-density polyethylene (LDPE[b]) (trade name: NUC8008, manufactured by Nippon Unicar Co., Ltd) having a melt viscosity [Ma] of 640 Pa·s and a crystallization temperature of 93.5°C was used instead of the first layer for forming the surface layer. LDPE [a] in the second melt and adjust the temperature [T2] of the second melt to 115°C, as shown in Table 1.1. The composite sheet has a thickness of 1 mm and two surface layers each having a thickness of 2.3 μm.

Embodiment 3

[0097] Repeat Example 1 in the same way as above, except that the density is 916kg / m 3 , low-density polyethylene (LDPE[c]) (trade name: NUC800, manufactured by Nippon Unicar Co., Ltd.) having a melt viscosity [Ma] of 460 Pa·s and a crystal temperature of 913°C was used instead of the second layer forming the surface layer. LDPE [a] in the melt, increase the amount of pore size control agent masterbatch (I) to 5 parts and adjust the temperature [T1] and [T2] of the first and second melt to 107°C and 109°C, respectively °C, as shown in Table 1.1.

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PUM

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Abstract

The invention relates to a method for preparing composite sheets; wherein, the composite sheet comprises a foam layer of a first polyolefin matrix resin and a surface layer of a second polyolefin matrix resin with polymerization antistatic agent arranged on at least one lateral face of the foam layer; the method comprises following steps: co-extruding a first melt with the first polyolefin matrix resin and physical foaming agent and a second melt with the second polyolefin matrix resin, the polymerization antistatic agent and volatile plasticizer, so as to obtain the composite sheet; amount of the antistatic agent is 4 to 10 weight account calculated based on per 100 weight account of the second polyolefin matrix resin, and the amount of the volatile plasticizer is 5 to 50 weight account calculated based on the sum of per 100 weight account of the second polyolefin matrix resin and the polymerization antistatic agent; the crystallization temperature of the second polyolefin matrix resin is Ta (DEG C), and the melt viscosity is Ma (Pa x s); while the crystallization temperature of the polymerization antistatic agent is Tb (DEG C), and the melt temperature is Mb (Pa x s); wherein, the Ta, Tb, Ma and Mb meet the following conditions: Ta plus 30 DEG C is more than Tb, and Mb is less than Ma.

Description

technical field [0001] The present invention relates to a method of producing a composite sheet having a polyolefin-based resin foam layer and an antistatic agent-containing polyolefin-based resin layer provided on at least one side of the foam layer. Background technique [0002] Hitherto, polyethylene foam has been used as a cushioning material and packaging material. In particular, antistatic agent-containing polyethylene resin foams have been recognized as suitable as packaging materials due to their small tendency to cause dust deposition, good flexibility, and excellent cushioning properties. [0003] JP-A-H09-169072 discloses an antistatic laminated sheet consisting of a polyethylene resin foam layer with a small expansion rate and a polyolefin layer laminated on the foam layer and containing an exudative antistatic agent composed of. As antistatic agents, relatively small molecular weight surfactants such as fatty acid glycerides, polyoxyethylene alkylamines or alk...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B5/18B32B27/32B29C47/06B29C44/24B32B27/06B32B27/20B32B27/22
CPCB32B2305/022B32B5/18B32B27/18B32B37/153B32B2307/21B32B2038/0084B29C44/22B32B2323/00B32B27/32B32B27/22B32B27/06B32B27/065
Owner JSP CORP