Gadolinium-containing Nd-Fe-B rare earth permanent magnetic material dn its manufacturing method
A rare earth permanent magnet and neodymium iron boron technology, applied in the field of magnetic materials, can solve problems such as unspecified Gd, and achieve the effect of reducing costs
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[0040] Example 1
[0041] A gadolinium-containing neodymium iron boron rare earth permanent magnet material is batched according to the following table 1:
[0042] Table 1
[0043] Existing magnet 1
[0044] Then adopt the following steps to prepare NdFeB rare earth permanent magnet material:
[0045] (1) smelting-casting: the raw material is formed into molten alloy liquid by vacuum melting method, and then the molten alloy liquid is cast and cooled into an alloy ingot with a book-shaped thickness of about 40 mm;
[0046] (2) pulverization: the ingot is pulverized into powder by the hydrogen crushing method, and the average particle size is less than 1 mm, and the powder is milled: the powder with an average particle size of 3 to 5 μm is made by the jet milling method;
[0047] (3) Forming: the powder is pressed into a compact by a molding method;
[0048] (4) Sintering: the compact is sintered in a vacuum sintering furnace at 1075°C for 4 hours;
[0049] (5) ...
Example Embodiment
[0055] Example 2
[0056] The smelting step adopts vacuum smelting; the thickness of the alloy ingot is about 10mm; the ingot is pulverized into powder by the mechanical coarse crushing method, and the average particle size is less than 1mm; Sintering is carried out at 1085° C. for 1 hour in a vacuum sintering furnace; finally, tempering is performed at 500° C. for 1 hour, and the remaining steps are the same as those in Example 1 to obtain a NdFeB rare earth permanent magnet material. The results are shown in Table 3.
[0057] table 3
[0058] Existing magnet 2
[0059] By comparison, it can be found that the Hcj of the magnet of Example 2 with Gd added is 1.03 kOe higher than that of the existing magnet 2 without Gd added.
Example Embodiment
[0060] Example 3
[0061] The smelting process adopts vacuum smelting, with an alloy ingot with a thickness of about 0.2mm; the solution heat treatment process (1095°C) is used between the casting and pulverization processes; the ingot is pulverized into powder by the hydrogen crushing method, and the average particle size is <1mm; molding : adopt rubber molding method to form; vacuum sintering furnace temperature is 1085 ℃, tempering temperature is 600 ℃, and other steps are the same as in Example 1, to obtain NdFeB rare earth permanent magnet material. The results are shown in Table 4.
[0062] Table 4
[0063] Existing magnet 3
[0064] By comparison, it can be found that the Hcj of the magnet of Example 3 with Gd added is 0.98 kOe higher than that of the existing magnet 3 without Gd added.
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