Precision plastic rubber shaping multi-machine control system

A control system and precision molding technology, applied in transmission systems, comprehensive factory control, electrical program control, etc., can solve problems such as hindering modern production methods, waste of resources, and low level of automation, and achieve high engineering value and economic significance. Complexity and cost, effects of improved management

Inactive Publication Date: 2008-07-23
CHONGQING UNIV
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AI Technical Summary

Problems solved by technology

However, at present, the automation level of small and medium-sized rubber vulcanization workshops in China is relatively low. PLCs with only digital logic control functions are generally used to control the steps of the vulcanization process of vulcanizers, but they cannot collect, process, and record process control data, and do not have the production process. The statistical function of process parameters in the process, the adjustment of each vulcanization process parameter is more troublesome, the workload on site is heavy, the labor intensity of workers is high, and the waste of resources is serious, which also hinders large-scale and clustered modern production methods.

Method used

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  • Precision plastic rubber shaping multi-machine control system
  • Precision plastic rubber shaping multi-machine control system

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Embodiment Construction

[0012] The monitoring host computer of this system adopts high-performance industrial control computer, selects Advantech IPC-610, and connects with the Ethernet ring network through the German Hilscher cifX50 Ethernet card to realize the communication with the controlled system. It mainly realizes the display, storage, printing, alarm and other functions of the collected data on site, and completes the monitoring of the operation status of the entire plastic molding machine group and the setting of process parameters. The backbone ring network of the system adopts industrial 100M shielded twisted pair to increase the belt speed and ensure the real-time communication. Three TSC Carat50 series industrial Ethernet switches supporting redundant ring network topology are used.

[0013] The system selects 6 groups of Siemens PLC S7-200 and CP 243-1 industrial Ethernet modules to control 6 vulcanizing machines on site respectively. CP 243-1 communication module connects PLC S7-200 t...

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Abstract

A plastic rubber precision shaping multiprocessor control system, which comprises a host computer at the center of the multiprocessor system, an annular industrial Ethernet chain circuit with industrial abundant character, and a plastic rubber shaping device provided with an independent PLC controller, mounted on the node of annular industrial Ethernet and connected with the Ethernet chain circuit, to form a multiprocessor control system with the central control host computer. The invention is characterized in that each plastic rubber shaping device is connected with the annular industrial Ethernet via an intelligent Ethernet exchange module, the data and control signal exchange of the whole annular industrial Ethernet is realized by an Ethernet exchanger at the center of the annular industrial Ethernet, and the whole shaping process is detected by the configuration detection software of the central host computer.

Description

technical field [0001] The invention relates to a control system for plastic product molding, in particular to a multi-machine control system for plastic precision molding Background technique [0002] As a kind of polymer material, rubber products have been widely used in various fields of national economy, and have become indispensable components in machinery, electronics, chemical industry and other industries, and the quality and performance requirements of rubber products are also increasing day by day. Vulcanization is an important process in the production of rubber products. Accurate digital control of the vulcanization molding process is necessary to complete high-quality manufacturing of products. However, at present, the automation level of small and medium-sized rubber vulcanization workshops in China is relatively low. PLCs with only digital logic control functions are generally used to control the steps of the vulcanization process of vulcanizers, but they cann...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418H04L12/42H04L12/437
CPCY02P90/02
Inventor 合烨陈小安林利红李云松
Owner CHONGQING UNIV
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