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Spheroidizing pearlite production method

A production method and technology of spheroidizing beads, which are applied in the field of metallurgical technology to achieve the effects of high carbon content, small ball diameter and increased roundness

Inactive Publication Date: 2011-03-23
徐宏亮
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

And the product has the following defects: the phenomenon of anti-whitening of the casting makes machining difficult, and the machining tool is worn
In addition, in the part where the anti-whitening phenomenon occurs, shrinkage often occurs, and the basic structure contains more carbides, which leads to a decrease in the mechanical properties of the part

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0016] 1. Production process:

[0017] 1. Melting equipment

[0018] GGW—0.75 medium frequency induction furnace, acid furnace lining. The molten iron temperature is superheated to 1550°C.

[0019] 2. Example of ingredients for QT700-2 (total ingredient 750kg)

[0020] Ingredients 1: 91.7% steel scrap, 3.87% recarburizer, 1.53% ferrosilicon, 0.4% ferromanganese, 1.47% rare earth magnesium ferrosilicon alloy, 1.0% inoculant.

[0021] That is: scrap steel 688kg, recarburizer 29kg, ferrosilicon 11.5kg, ferromanganese 3kg, rare earth magnesium ferrosilicon alloy (nodularizing agent) 11kg, inoculant (first time) 5.3kg (second time) 2.2kg.

[0022] Ingredients 2: 66.5% steel scrap, 27.7% recycled material, 2.55% recarburizer, 0.51% ferrosilicon, 0.28% ferromanganese, 1.47% rare earth magnesium ferrosilicon alloy, 1.0% inoculant.

[0023] That is: scrap steel 498.5kg, returned charge 208kg, recarburizer 19.1kg, ferrosilicon 3.8kg, ferromanganese 2.1kg, rare earth magnesium ferros...

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Abstract

The invention relates to a nodulizing pearlite and a production method thereof and relates to the technical field of metallurgical technique. The production method comprises the following steps: 10 to 91.7 percent of scrap steel, 0 to 53.3 percent of scrap returns, 0 to 75 percent of pig iron, 0 to 3.87 percent of recarburizing agent, 0 to 1.53 percent of ferrosilicon and 0.2 to 0.67 percent of ferromanganese are thrown into a medium frequency induction furnace with acid lining; after being molten, the obtained mixture is poured in a ladle with 1.4 to 1.6 percent of rare earth ferrosilicomagnesium alloy and part of inoculant; then the remaining inoculant is added again; and the pearlite QT700-2 is formed after spheroidization. The invention does not use pig iron or uses little pig iron, but uses large amount of scrap steel and scrap returns so as to save the cost of raw materials; synthetic cast iron using a recarburizing method for adjusting the carbon content and a smelting method thereof contain 3.7 to 3.9 percent of C, precipitates large amount of graphite, have small dimension of sphere diameter, increase roundness and can reduce the hole area and reduce the area of shrinkageporosity, thus leading the casting product to be more compact.

Description

technical field [0001] The invention relates to the technical field of metallurgy, especially the technical field of producing pearlite of metal parts. Background technique [0002] The metal charge of cast iron is generally composed of new iron, scrap steel, recycled charge and ferroalloy. The current production of pearlite QT700-2 mostly uses about 65% of new iron, about 5% of scrap steel, and 0.3% of Mo and about 0.6% of copper. Due to the high price of new iron, the product price remains high. And the product has the following defects: the phenomenon of anti-whitening of the casting makes machining difficult, and the machining tool is worn. In addition, in the part where the anti-whitening phenomenon occurs, shrinkage often occurs, and the basic structure contains more carbides, which leads to a decrease in the mechanical properties of the part. Contents of the invention [0003] The object of the present invention is to invent a pearlite QT700-2 produced by spher...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C22C33/08B22D1/00
Inventor 徐宏亮
Owner 徐宏亮