An energy-saving type highlight non-trace injection mold temperature control system

A temperature control system and high-gloss traceless technology, which is applied in the field of energy-saving hydrothermal high-gloss traceless injection mold temperature control system, can solve the problems of waste of high-temperature heat energy, wasted electric energy, not economical and energy-saving, etc., and achieve energy-saving effect, energy-saving, The effect of avoiding wasted power consumption and expanding the scope of mold adaptation

Inactive Publication Date: 2009-09-16
张国伟
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing technology, the water injection capacity of the electric heating boiler in the heat source link of the heating part of the system cannot be adjusted. When matching hydrothermal high-gloss moulds, the phenomenon of "big horse-drawn carts" with large boilers for small molds often occurs, resulting in wasted power consumption. The waste heat recovery link uses a multi-stage condenser to heat the mold to a temperature of 175°C, 0.9MPa high-pressure high-temperature steam-water mixture, condense step by step, reduce the temperature and reduce the pressure to 100°C, and then recycle it after one atmosphere, which can still be wasted The high-temperature heat energy used has the disadvantage of low utilization rate of heat energy; at the same time, in the cold source link of the water-cooled part of the system, a refrigerator is used to make the cooling water into 5°C low-temperature frozen water as the cooling carrier. There are insufficient economical and energy-saving deficiencies; therefore, existing technologies have the problems and deficiencies of large energy consumption and low thermal energy utilization

Method used

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  • An energy-saving type highlight non-trace injection mold temperature control system
  • An energy-saving type highlight non-trace injection mold temperature control system
  • An energy-saving type highlight non-trace injection mold temperature control system

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Embodiment Construction

[0033] refer to Figure 1 to Figure 7 , an energy-saving hydrothermal high-gloss non-trace injection mold temperature control system of the present invention includes a mold temperature controller part, a split-and-close circuit control link, a heating part, a water-cooling part, an air blowing part, and a water replenishing part, wherein: the mold The warmer part includes the computer board and its instruction input unit, sensor feedback unit, display interface, heating execution unit, cooling execution unit, blowing execution unit, water replenishment execution unit, and regulated power supply. Through given instructions, parameter feedback, Program operation and output execution realize closed-loop automatic control, which is the central control part of the system, in which the computer board is a programmable microcomputer controller, the command input unit includes the operation keyboard and USB interface, and the sensor feedback unit includes the temperature, The pressur...

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Abstract

The invention discloses an energy-saving type highlight non-trace injection mold temperature control system, including a mold temperature machine part, a router control unit, a heating part, a water-cooling part, a gas blowing part, and a water replenishment part. The invention adopts adjustable water injection capacity high-temperature water storage tank at the heating part heat source link of the system, adds a high-temperature booster pump, a superheater, and recycled heat gain bypass for energy storage and concurrent heating; adopts a pressure reducing valve for pressure reduction direct recovery of 175 DEG C, 0.9MPa high-temperature waste heat in the waste heat recovery link; in the water-cooling part cold source link, adopts cooling water tower to make 16 DEG C cold water, and is cooled by high-pressure water pump high speed injection mold; and a corresponding control implementing unit is provided in the control unit mold temperature machine, so that the invention overcomes problem and insufficiency of the existing technology like large energy consumption and low heat energy use ratio, the provided energy-saving type highlight non-trace injection mold temperature control system achieve the object of improving heat energy use ratio, saving energy and reducing consumption under the precondition of satisfying the equal process effect.

Description

technical field [0001] The invention relates to a temperature control system, in particular to an energy-saving hydrothermal high-gloss traceless injection mold temperature control system that provides heating and cooling to a hydrothermal high-gloss injection mold and controls the temperature of the mold cavity for rapid heating and rapid cooling. Background technique [0002] The high-gloss non-melt mark injection molding system technology based on the theory of balanced-speed heating and cooling cavity injection molding is a new technology developed in recent years and a revolution in injection molding technology. The high-gloss non-marking injection mold temperature control system is a system that provides heating, cooling, and controls the temperature of the mold cavity for high-gloss injection molds. It is one of the components of the high-gloss non-melting mark injection molding system. [0003] The prior art hydrothermal highlight traceless injection mold temperature...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/78B29C45/73
CPCY02P70/10
Inventor 张国伟
Owner 张国伟
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