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Cooling method for preventing microcracks on wheel steel continuous casting slabs

A cooling method and micro-crack technology, applied in the field of continuous casting technology, can solve the problems such as crack defects in the slab, unavoidable cracks, etc., and achieve the effect of eliminating crack defects and dense solidification structure.

Inactive Publication Date: 2009-11-25
PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] When the inventor used a straight arc casting machine or an arc casting machine in the past, the casting speed of the billet in the secondary cooling zone was generally controlled at 0.4-1.6m / min, and the amount of cooling water and cooling intensity for the billet were shown in Table 1-5. , the surface temperature of the slab leaving the rear foot roll section and the zero section of the mold is 995-1070°C, and the surface temperature of the slab in the fan-shaped section is 885-970°C. According to this process, the slab produced by this process has crack defects and the product is qualified. rate only reaches 70% to 80%
When a horizontal casting machine is used, there are fewer crack defects than straight arc casting machines or arc casting machines, but no cracks cannot be avoided.

Method used

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  • Cooling method for preventing microcracks on wheel steel continuous casting slabs
  • Cooling method for preventing microcracks on wheel steel continuous casting slabs
  • Cooling method for preventing microcracks on wheel steel continuous casting slabs

Examples

Experimental program
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Effect test

Embodiment 1

[0046] Continuous casting produces SAPH440 wheel steel slabs with a cross-sectional size of 200mm×1200mm, in which the solidified slab shell passes through the foot roll section, zero section, sector 1-2, sector 3-4, The secondary cooling is carried out in the 5-7 section of the fan shape. Among them, water spray cooling is used when the billet shell passes through the foot roll section and the zero section, and water spray cooling is used when the billet shell passes through the 1-2 section of the fan shape, the 3-4 section of the fan shape, and the 5-7 section of the fan shape. Aerosol spray cooling. The water volumes of the foot roll section, the zero section, sector 1-2, sector 3-4, and sector 5-7 are 153L / min, 393L / min, 84L / min, 70L / min and 84L / min respectively. The cooling intensity of the slab in the unit area direction of the sector above is 229L / (min·m 2 ), 116L / (min·m 2 ), 18L / (min·m 2 ), 15L / (min·m 2 ) and 11L / (min·m 2 ), and the surface temperatures of the sla...

Embodiment 2

[0049] Continuous casting produces SAPH440 wheel steel slabs with a cross-sectional size of 200mm×1050mm, in which the solidified slab shell passes through the foot roll section, zero section, sector 1-2, sector 3-4, The secondary cooling is carried out in the 5-7 section of the fan shape. Among them, water spray cooling is used when the billet shell passes through the foot roll section and the zero section, and water spray cooling is used when the billet shell passes through the 1-2 section of the fan shape, the 3-4 section of the fan shape, and the 5-7 section of the fan shape. Aerosol spray cooling. The water volumes of foot roll section, zero section, sector 1-2, sector 3-4 and sector 5-7 are 468L / min, 1280L / min, 351L / min, 176L / min and 263L / min respectively. The cooling intensity of the slab in the unit area direction of the sector above is 700L / (min·m 2 ), 377L / (min·m 2 ), 74L / (min·m 2 ), 38L / (min·m 2 ) and 36L / (min·m 2 ), and the surface temperatures of the slabs at...

Embodiment 3

[0052] Continuous casting produces SAPH440 wheel steel slabs with a cross-sectional size of 200mm×1150mm, in which the solidified slab shell passes through the foot roll section, zero section, sector 1-2, sector 3-4, The secondary cooling is carried out in the 5-7 section of the fan shape. Among them, water spray cooling is used when the billet shell passes through the foot roll section and the zero section, and water spray cooling is used when the billet shell passes through the 1-2 section of the fan shape, the 3-4 section of the fan shape, and the 5-7 section of the fan shape. Aerosol spray cooling. The water volumes of foot roll section, zero section, sector 1-2, sector 3-4 and sector 5-7 are 300L / min, 800L / min, 200L / min, 110L / min and 166L / min respectively. The cooling intensity of the slab in the unit area direction of the sector above is 449L / (min·m 2 ), 236L / (min·m 2 ), 42L / (min·m2 ), 24L / (min·m 2 ) and 22L / (min·m 2 ), and the surface temperatures of the slabs at th...

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Abstract

The invention relates to a continuous casting process, especially relates to a cooling method for preventing microcracks on wheel steel continuous casting slabs. The method of the invention improves the secondary cooling technique in the wheel steel slab continuous casting process, can effectively prevents generation and expansion of the microcracks on the wheel steel continuous casting slabs, such as star like crack, check crack, transverse crack, etc., on the surface or under the surface. The cooling method is a secondary cooling technique, concretely comprising: when the casting blank passing through the two cooling zones, controlling surface temperature of the casting blank in a range from 950 DEG C to 990 DEG C at the support and guide zone, and controlling surface temperature of the casting blank in a range from 950 DEG C to 100 DEG C at pulling and straighten zone. The method can makes surface and subsurface coagulating organization compact for the wheel steel continuous casting slabs, eliminates defects of star like crack, check crack and transverse crack on the surface or under surface of the casting blank, flawless rate of casting blank reaching 100%, and provides high grade casting blank for producing high quality wheel steel.

Description

technical field [0001] The invention relates to a continuous casting process, in particular to a cooling method for preventing microcracks of wheel steel continuous casting slabs. Background technique [0002] The manufacturing process of automobile wheels and the service conditions of the wheels are very strict on the technical requirements of the materials used. In addition to having good strength and toughness matching, they should also have good stretch flangeability and good cold formability , high fatigue strength and good welding performance, which require excellent surface quality and internal quality of hot-rolled steel plates for making wheels. High-strength grades of hot-rolled steel are used to manufacture car wheels. Since the higher the strength, the poorer the stamping formability of the steel plate, it is required that the surface of the hot-rolled steel plate for the manufacture of automobile wheels should not have any micro-crack defects. Micro-crack defe...

Claims

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Application Information

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IPC IPC(8): B22D11/124
Inventor 陈永吴国荣曾建华杨素波冯远超周伟
Owner PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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