Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Method for machining male mould of flywheel extrusion mould

A technology of extrusion die and processing method, which is applied in the direction of metal extrusion forming tools, metal extrusion, metal processing equipment, etc., can solve the problem of uneven distribution of carbon and alloy elements, decrease in hardness and yield strength, high content of alloy elements, etc. problems, to achieve the effect of improving segregation distribution, increasing service life and improving internal quality

Inactive Publication Date: 2010-06-23
TIANJIN FLYWHEEL CO LTD
View PDF0 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At the same time, it will also make the distribution of carbon and alloying elements in the matrix uneven, and the content of alloying elements in the carbide-rich place is high, which is prone to insufficient tempering and increases brittleness, while the place where carbides are scarce is caused by the lack of carbon and alloying elements. Hardness and Yield Strength Decrease

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for machining male mould of flywheel extrusion mould
  • Method for machining male mould of flywheel extrusion mould

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0019] The present invention uses W6Mo5Cr4V2 the processing method of the flywheel extrusion die punch that W6Mo5Cr4V2 high speed steel manufacture comprises the steps:

[0020] 1) Forging: W6Mo5Cr4V2 high-speed steel mold material is forged, the heating temperature is 1100°C, the heating and holding time is 0.8min / mm, the initial forging temperature is 1040°C, the final forging temperature is 850°C, and the cooling method is sand ash buried cooling. This embodiment adopts the "light-heavy-light" double-cross repeated upsetting and upsetting method. When starting forging, light hammer is used for quick forging, and light forging is required twice. Middle forging is heavy, and final forging is light forging.

[0021] 2) Annealing treatment after forging: Slowly heat the forged mold material to 840°C and keep it warm for 4 hours. After that, open the furnace door to cool down to 740°C, keep it warm for 6 hours, cool the furnace to 550°C, and then take it out of the furnace and ai...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for machining a male mould of a flywheel extrusion mould, aiming at providing the machining method capable of improving the segregation distribution of the carbide in the mould, preventing the mould from being invalid, and improving the service life of the mould. The method comprises the steps of: forging, wherein the heating temperature is 1100-1150 DEG C, the heat preservation time is 0.8-1.2 min / mm, the initial forging temperature is 1040-1080 DEG C and the finish forging temperature is 850-900 DEG C, and embedding in a cooling way with sand ash; annealing forged mould material; slowly heating the mould material at 840-860 DEG C; preserving temperature for 4 h; opening a furnace door and reducing the temperature at 740-760 DEG C; preserving temperature for 6 h; cooling the furnace at 550 DEG C; putting the material out of the furnace and cooling in air; mechanically machining the processed mould material to obtain the male mould of the flywheel extrusion mould; and quenching the male mould of the flywheel extrusion mould and tempering at three times to obtain a final product. The method crushes the carbide in a forging way, promotes the carbide to be evenly distributed, improves the segregation distribution of the carbide in the mould, and prolongs the service life of the mould.

Description

technical field [0001] The invention relates to a processing method of a punch of a flywheel extrusion die made of W6Mo5Cr4V2 high-speed steel. Background technique [0002] At present, the material used for the punch of the extrusion die of the flywheel is W6Mo5Cr4V2 high-speed steel, referred to as 6-5-4-2 die steel. In production, the failure of the punch of the flywheel core extrusion die often occurs, which greatly increases the production cost of the company. [0003] After analysis, it was found that the cause of the failure of the punch of the flywheel core cold extrusion die came from the die material and the use condition. The current mold processing method is that the mold material is directly machined into a mold, and then quenched and tempered twice. At present, there are mainly two forms of extrusion die punch failure: cross-cutting and local block dropping. After a lot of tests and analysis, it was found that: since 6542 die steel belongs to ledeburite stee...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B21C25/10B21K5/20C21D9/00C21D1/18
Inventor 马志刚刘庆锁李秀俊乔金长王伟
Owner TIANJIN FLYWHEEL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products