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Support auxiliary assembly of large-disk knitting machine and manufacturing process

A technology for auxiliary components and knitting machines, applied in the directions of knitting, weft knitting, textiles and paper making, etc., can solve the problems of high processing cost, scratches, and heavy steel weight, etc., so as to reduce processing costs, improve production efficiency, and reduce costs effect of fee

Inactive Publication Date: 2010-07-28
福建台帆实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. Since it is welded with steel, when it is cast into a finished product, the welding point should be smoothed (special treatment) or filled (special treatment) and then painted according to customer requirements (different customers have different paint color requirements), adding Labor cost and time;
[0004] 2. The existing large disc knitting machine will collide during transportation, which will damage the color layer on the surface of the protective net and protective shell. Once the above phenomenon occurs, the manufacturer needs to come to repair it;
[0005] 3. Since the supporting auxiliary parts of the large disc knitting machine are welded, the post-treatment of the weld seam is a necessary process, but scratches are still inevitable during transportation, and the manufacturer needs to re-process, which is time-consuming and laborious;
[0006] 4. The supporting auxiliary parts of the existing large disc knitting machines are generally processed from steel materials. Steel has the characteristics of heavy weight, which is inconvenient to transport and carry, and the processing cost is high;
[0007] 5. The surface layer of supporting auxiliary parts should be painted with paint. Paint belongs to chemical materials. The production and use process is easy to pollute the environment, and the environmental protection effect cannot be achieved.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Support auxiliary assembly of large-disk knitting machine and manufacturing process
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  • Support auxiliary assembly of large-disk knitting machine and manufacturing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Example 1: Structure as figure 1 As shown in the figure, a large circular knitting machine supporting auxiliary component includes a main support foot, an auxiliary support foot and a protective net 1 arranged on the adjacent support foot. The outer side of each foot is provided with a protective shell 2. Plastic is one-time injection molding, each protective shell is one-time plastic injection molding, and the protective net 1 and the protective shells 2 on both sides are connected together to form a supporting and protective ring-shaped component of the knitting machine. Above the supporting part of the utility model are three upper plate support feet 4, and a top cover 5 is arranged on the above three support feet. The top cover 5 is molded from plastic at one time, and then assembled with the above components to achieve the purpose of convenient assembly.

[0036] like figure 2 , the two sides of the protective net 1 are provided with connecting pieces combined wi...

Embodiment 2

[0044] Example 2: see figure 1 and image 3 , as an improvement, the whole auxiliary support assembly is divided into three groups, each of which is composed of a protective net 1 and a protective shell 2, the protective net 1 and the protective shell 2 on one side are injection-molded at one time, and the other side of the protective net is provided with a connector Connect to another set of protective cases. Others are the same as in Embodiment 1, and are not repeated here.

[0045] The plastics used in the protective net, the supporting foot protective shell and the motor shell of the component of the present invention are elastomer environmental-friendly plastic materials, which can be reconfigured according to product requirements. The present invention selects a polyurethane elastomer composite material, and the specific manufacturing process is as follows:

[0046] Resin mold manufacturing: 1. Coat the surface of the product with a layer of wax, and manufacture upper ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a support auxiliary assembly of a large-disk knitting machine and a manufacturing process. The assembly comprises a main supporting leg, auxiliary supporting legs and protective screens arranged between adjacent supporting legs; protective shells are arranged outside various supporting legs; the protective screen between two supporting legs is integrated by plastic for one step; various protective shells are injected by plastic for one step; and the protective screens and the protective shells on two sides of the protective screens are connected into a whole to form a support protective annular assembly of the knitting machine. Various components are made of plastic instead of steel and iron, injected and molded for one step and can be produced in batch; and the invention improves the production efficiency and has the advantages of environmental protection, cost conservation and the like.

Description

technical field [0001] The invention discloses a supporting auxiliary component of a large circular knitting machine and a manufacturing process thereof, and belongs to the technical field of manufacturing supporting components of a circular knitting machine. Background technique [0002] The support part of the large disc knitting machine includes three legs (one main leg and two auxiliary legs), the three legs are arranged on the circumferential side of the loom disc, and there is a protective net between the adjacent legs, which together form a ring. The above-mentioned main feet and auxiliary feet have protective casings on the peripheral sides, and the driving motor of the knitting machine has a motor casing. The above-mentioned motor casing is fixed on one of the legs to provide power for the entire equipment. The current protective net, the protective shell of the main and auxiliary feet, the motor shell and the top cover of the upper plate are generally made of steel...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04B15/00B29C45/00B29L12/00
Inventor 柯清稿
Owner 福建台帆实业有限公司
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