Once-forming direct making method of assembly-free mechanical mechanism and application thereof
A technology of mechanical mechanism and manufacturing method, applied to other manufacturing equipment/tools, turbines, engine components, etc., can solve the problems of restricting the structure and connection mode of mechanical mechanisms, manufacturing restrictions of mechanical mechanisms, and limiting design ideas, etc., to achieve various connection forms The effect of simplifying, eliminating assembly process, and shortening manufacturing time
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Embodiment 1
[0046] Such as figure 1 As shown, the one-shot direct manufacturing method of the assembly-free mechanical mechanism includes the following steps:
[0047] (1) In the host computer, establish a three-dimensional model of each part in the mechanical mechanism, and carry out digital assembly of each part model to obtain a three-dimensional model of the mechanical mechanism;
[0048] (2) Import the three-dimensional model of the mechanical mechanism into the laser rapid prototyping device, perform laser rapid prototyping processing on the raw materials in the laser rapid prototyping device, and form the entire mechanical mechanism at one time;
[0049] (3) Post-processing the formed mechanical mechanism to obtain a finished product of the mechanical mechanism.
[0050] Such as figure 2 As shown, in the step (1), the specific steps for the digital assembly of each part model are as follows:
[0051] (1-1) In the upper computer, set up the parts model of each part in the mechan...
Embodiment 2
[0074] This embodiment is the same as Embodiment 1 except for the following features: during digital assembly in the step (1), the connection gap of each part model in the stacking direction is 0.1mm, and the connection gap perpendicular to the stacking direction is 0.05mm.
[0075] In the step (2), the process parameters used are: slice thickness of 80 μm, laser power of 250 W, laser scanning speed of 1200 mm / s, and scanning distance of 250 μm.
[0076] The raw material used in the step (2) is resin.
[0077] The computer-aided design system is a UG design system (Unigraphics NX, a design system produced by EDS Company).
[0078] The application of the one-shot direct manufacturing method of the above-mentioned assembly-free mechanical mechanism is specifically: manufacturing a rotating shaft mechanism composed of multiple parts assembled by the one-shot direct manufacturing method of the assembly-free mechanical mechanism.
Embodiment 3
[0080] Other features of this embodiment are the same as Embodiment 1 except for the following features: during the digital assembly in the step (1), the connection gap of each part model in the stacking direction is 0.5mm, and the connection gap perpendicular to the stacking direction is 0.4mm.
[0081]In the step (2), the process parameters used are: slice thickness of 50 μm, laser power of 100 W, laser scanning speed of 500 mm / s, and scanning distance of 200 μm.
[0082] In the step (3), the post-processing of the formed mechanical mechanism includes: removing the supporting parts of the mechanical mechanism, grinding, sandblasting and blowing the surface of the mechanical mechanism and the connection gap between the parts of the mechanical mechanism, etc. .
[0083] The raw material used in the step (2) is ceramic powder.
[0084] The computer-aided design system is Solidworks design system (3D design system of Dassault).
[0085] The application of the one-shot direct ...
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