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Once-forming direct making method of assembly-free mechanical mechanism and application thereof

A technology of mechanical mechanism and manufacturing method, applied to other manufacturing equipment/tools, turbines, engine components, etc., can solve the problems of restricting the structure and connection mode of mechanical mechanisms, manufacturing restrictions of mechanical mechanisms, and limiting design ideas, etc., to achieve various connection forms The effect of simplifying, eliminating assembly process, and shortening manufacturing time

Active Publication Date: 2011-01-12
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This processing method has the following disadvantages: (1) each part needs to be processed separately first, and then assembled into a complete and usable mechanical mechanism, which has defects such as cumbersome procedures; (2) when designing the mechanical mechanism, the designer must consider the available mechanical mechanism Due to the operating space of the assembly and the required assembly method, this greatly limits its design ideas and limits the structure and connection methods of the mechanical mechanism.
In the existing technology, laser rapid prototyping technology is generally only used for the production and manufacture of a single part, but it has not been applied to the mechanical mechanism assembled from multiple parts, which makes the manufacturing of the mechanical mechanism greatly restricted and inconvenient

Method used

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  • Once-forming direct making method of assembly-free mechanical mechanism and application thereof
  • Once-forming direct making method of assembly-free mechanical mechanism and application thereof
  • Once-forming direct making method of assembly-free mechanical mechanism and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Such as figure 1 As shown, the one-shot direct manufacturing method of the assembly-free mechanical mechanism includes the following steps:

[0047] (1) In the host computer, establish a three-dimensional model of each part in the mechanical mechanism, and carry out digital assembly of each part model to obtain a three-dimensional model of the mechanical mechanism;

[0048] (2) Import the three-dimensional model of the mechanical mechanism into the laser rapid prototyping device, perform laser rapid prototyping processing on the raw materials in the laser rapid prototyping device, and form the entire mechanical mechanism at one time;

[0049] (3) Post-processing the formed mechanical mechanism to obtain a finished product of the mechanical mechanism.

[0050] Such as figure 2 As shown, in the step (1), the specific steps for the digital assembly of each part model are as follows:

[0051] (1-1) In the upper computer, set up the parts model of each part in the mechan...

Embodiment 2

[0074] This embodiment is the same as Embodiment 1 except for the following features: during digital assembly in the step (1), the connection gap of each part model in the stacking direction is 0.1mm, and the connection gap perpendicular to the stacking direction is 0.05mm.

[0075] In the step (2), the process parameters used are: slice thickness of 80 μm, laser power of 250 W, laser scanning speed of 1200 mm / s, and scanning distance of 250 μm.

[0076] The raw material used in the step (2) is resin.

[0077] The computer-aided design system is a UG design system (Unigraphics NX, a design system produced by EDS Company).

[0078] The application of the one-shot direct manufacturing method of the above-mentioned assembly-free mechanical mechanism is specifically: manufacturing a rotating shaft mechanism composed of multiple parts assembled by the one-shot direct manufacturing method of the assembly-free mechanical mechanism.

Embodiment 3

[0080] Other features of this embodiment are the same as Embodiment 1 except for the following features: during the digital assembly in the step (1), the connection gap of each part model in the stacking direction is 0.5mm, and the connection gap perpendicular to the stacking direction is 0.4mm.

[0081]In the step (2), the process parameters used are: slice thickness of 50 μm, laser power of 100 W, laser scanning speed of 500 mm / s, and scanning distance of 200 μm.

[0082] In the step (3), the post-processing of the formed mechanical mechanism includes: removing the supporting parts of the mechanical mechanism, grinding, sandblasting and blowing the surface of the mechanical mechanism and the connection gap between the parts of the mechanical mechanism, etc. .

[0083] The raw material used in the step (2) is ceramic powder.

[0084] The computer-aided design system is Solidworks design system (3D design system of Dassault).

[0085] The application of the one-shot direct ...

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Abstract

The invention provides a once-forming direct making method of an assembly-free mechanical mechanism, comprising the following steps of: establishing a three-dimensional model of each part in the mechanical mechanism, and digitally assembling each part model to obtain the three-dimensional model of the mechanical mechanism; inducing the three-dimensional model of the mechanical mechanism into a laser rapid forming device, and directly making the whole mechanical mechanism through once forming by adopting laser rapid forming; and postprocessing the formed mechanical mechanism to obtain a finished mechanical mechanism. The invention also provides application of the method. The invention breaks through traditional design and making ideas of independently processing each part and then assembling the mechanical mechanism, establishes digitalized design and assembly, and establishes a novel idea of directly making the whole mechanical mechanism through once forming, thereby not only saving the subsequent assembly process, but also not limiting the design process of the mechanical mechanism by the traditional processing method and the traditional assembly means and ensuring that the structure and the connecting mode of the mechanical mechanism are flexible and various.

Description

technical field [0001] The invention belongs to the technical field of mechanical manufacturing, and in particular relates to a digital assembly-based direct manufacturing method of an assembly-free mechanical mechanism that changes traditional design and manufacturing concepts and its application. Background technique [0002] Mechanical mechanisms are widely used in industrial and civil fields, such as: shaft mechanisms, latch mechanisms, various motion conversion mechanisms, etc. In the traditional processing method, the parts that make up the mechanical mechanism are generally manufactured separately first, and then the parts are connected by rivets, pins, bolts and other fasteners to finally form a complete mechanical mechanism. This processing method has the following disadvantages: (1) each part needs to be processed separately first, and then assembled into a complete and usable mechanical mechanism, which has defects such as cumbersome procedures; (2) when designing...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/115B22F5/00
Inventor 杨永强苏旭彬王迪
Owner SOUTH CHINA UNIV OF TECH
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