Method for manufacturing viscose fibers by ultrasonic polymerization reduction of wood-cotton composite pulp

A viscose fiber and production method technology, applied in the field of viscose fiber manufacturing, can solve the problems of unstable product quality, large area of ​​the reaction kettle, inconvenient production management, etc., to reduce process control points, eliminate uneven reaction, The effect of reducing the number of devices

Inactive Publication Date: 2011-05-04
YIBIN HIEST FIBER +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] 1. Uneven depolymerization: Due to the large volume of the reactor and many dead spots in the stirring, the stirring is uneven; and the addition of oxygen cannot evenly penetrate into the porridge to participate in the reaction, which eventually leads to uneven depolymerization;
[0008] 2. The reaction kettle occupies a large area, and requires compressed air and high temperature environment, which makes the whole viscose fiber production process become huge, time-consuming, with many equipments and large workshop area, which is not convenient for production management;
[0009] 3. The work of the reactor requires compressed air and steam, which consumes a lot of energy
[0010] 4. The reaction in the reaction kettle is under high temperature, aerobic and stirring conditions. There are many process control points and difficult control, resulting in unstable product quality.

Method used

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  • Method for manufacturing viscose fibers by ultrasonic polymerization reduction of wood-cotton composite pulp
  • Method for manufacturing viscose fibers by ultrasonic polymerization reduction of wood-cotton composite pulp
  • Method for manufacturing viscose fibers by ultrasonic polymerization reduction of wood-cotton composite pulp

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] The specific process steps are as follows:

[0047]1. Put wood pulp and cotton pulp with an average degree of polymerization greater than 1000 on the feeder, set a certain feeding speed (25kg / min), and then add alkali with a concentration of 85g / l and a temperature of 60°C to 90°C Liquid, lye flow rate is 10m 3 / h~20m 3 , and then through stirring, the pulp is broken and fully mixed with lye to prepare a solid and liquid mixture, which is called composite pulp porridge, and this process is called impregnation in technology.

[0048] Function: Make wood pulp and cotton pulp raw materials into a solid and liquid mixture, dissolve β-cellulose at the same time, increase the content of α-fiber, and produce composite alkali cellulose.

[0049] Control parameters: lye temperature: 75±15°C lye concentration: 50g / l~120g / l

[0050] Porridge concentration: 3.5±2% (mass percentage) Dipping time: 30±20min

[0051] Alternatively, the above cotton pulp and wood pulp are ...

Embodiment 2

[0063] The specific process steps are as follows:

[0064] 1. Put wood pulp and cotton pulp with an average degree of polymerization greater than 800 on the feeder, set a certain feeding speed (25kg / min), and then add alkali with a concentration of 80g / l and a temperature of 60°C to 90°C Liquid, lye flow rate is 10m 3 / h~20m 3 , whose purpose is to accelerate the dissolution of lignin and impurities in wood pulp. Then, through stirring, the pulp is crushed and fully mixed with lye to prepare a mixture of solid and liquid, which is called composite pulp porridge, and this process is called impregnation in technology.

[0065] Function: Make wood pulp and cotton pulp raw materials into a solid and liquid mixture, which is called impregnation in technology, and dissolve β-cellulose at the same time, increase the content of α-fiber, and produce alkali cellulose.

[0066] Control parameters: lye temperature: 75±15°C lye concentration: 50g / l~120g / l

[0067] Porridge co...

Embodiment 3

[0080] The specific process steps are as follows:

[0081] 1. Put wood pulp and cotton pulp with an average degree of polymerization greater than 1200 on the feeder, set a certain feeding speed (25kg / min), and then add alkali with a concentration of 100g / l and a temperature of 60°C to 90°C Liquid, lye flow rate is 10m 3 / h~20m 3 , when adding lye, add auxiliary agent: methyl isopropyl ketone (MIBK)-ethanol mixed solvent, wherein MIBK: ethanol=80: 50, its purpose is to accelerate the dissolution of lignin and impurities in wood pulp. Then, through stirring, the pulp is crushed and fully mixed with lye to prepare a mixture of solid and liquid, which is called composite pulp porridge, and this process is called impregnation in technology.

[0082] Function: Make wood pulp and cotton pulp raw materials into a solid and liquid mixture, which is called impregnation in technology, and dissolve β-cellulose at the same time, increase the content of α-fiber, and produce alkali cellulo...

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Abstract

The invention provides a method for manufacturing viscose fibers by ultrasonic polymerization reduction of wood-cotton composite pulp, which is a method for producing the viscose fibers directly from the wood-cotton mixed pulp by ultrasonic polymerization reduction of an ultrasonic polymerization reduction pipe. The method comprises the following steps of: replacing the traditional reaction kettle by using the ultrasonic polymerization reduction pipe, and soaking the wood-cotton pulp into alkali to obtain paste; performing polymerization reduction on the paste under the action of an ultrasonic instrument; and squeezing the paste after the polymerization reduction to obtain alkali fibers, and finally preparing the alkali fibers into the viscose fibers. The method overcomes the defects of the prior art, and has more uniform polymerization reduction, low energy consumption, a little equipment, small floor space and stable product quality; and the polymerization reduction effect of ultrasonic on a polymer is applied in the manufacturing of the viscose fibers for the first time, so the polymerization reduction method in the polymerization reduction manufacturing of the viscose fibers is enriched.

Description

technical field [0001] The invention belongs to the field of viscose fiber production, and relates to a method for producing viscose fiber with kapok composite pulp, specifically a method for producing viscose fiber with kapok composite pulp by applying an ultrasonic depolymerization method. technical background [0002] The depolymerization of cellulose (reducing the degree of polymerization) is an indispensable process step in the production of viscose. Only by reducing the depolymerization of plant cellulose to a certain extent can the production requirements of subsequent viscose fibers be met, and the uniformity of depolymerization in it And the degree of depolymerization is the key to depolymerization of cellulose. [0003] The reduction methods of cellulose for preparing viscose include: aerobic reduction and alkali reduction. In actual application, aerobic polymerization is the main method, while alkaline polymerization requires relatively high temperature and damag...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F2/06C08B1/08C08B1/10
Inventor 冯涛邓传东李蓉玲梁建军唐孝兵田启兵严青平胡小东施洋范怀熙
Owner YIBIN HIEST FIBER
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