Method for composite centrifugal casting high-chromium steel roller

A technology of centrifugal casting and high-chromium steel, which is applied in the field of composite cast steel rolls, can solve the problems of reduced roll neck strength, broken rolls, and low bonding layer strength, and achieves the goals of improving bonding strength, preventing roll breaking accidents, and reducing diffusion Effect

Active Publication Date: 2011-05-11
鞍钢轧辊有限公司
View PDF2 Cites 23 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the methods of compound casting high chromium steel rolls mainly include molten iron metamorphism treatment, roll neck mold tooling preparation, cooling and unpacking, heat treatment, processing inspection and other processes. The common problem is that the outer high chromium cast steel and the core nodular cast iron The quality of the combination is difficult to guarantee. The outer layer of high chromium composite cast steel roll contains 10-15% chromium, while the core is ductile iron. The composition of the two materials is very different, and the outer layer with high chromium content The layer must form a large amount of carbides with the carbon in the core ductile iron to exist in the bonding layer, so that the strength of the bonding layer is very low, and it is easy to c

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0013] The present invention will be further described below in conjunction with embodiments.

[0014] A method for compound centrifugal casting of high chromium steel rolls. A semi-steel intermediate transition layer is arranged between the high chromium working layer and the ductile iron core, and it is produced according to the following working steps:

[0015] 1) Intermediate frequency furnace smelting, the semi-steel intermediate transition layer molten steel is smelted, the melting temperature is 1500-1600℃, the weight percentage of the chemical composition of the semi-steel intermediate transition layer is: C 1.0-2.2%, Si 0.4-1.5%, Mn 0.4-1.5 %, P 0~0.1%, S0~0.03%, Cr 0~0.2%, Ni 1.0~2.0%, Mo 0.2~1.0%, the rest is Fe and unavoidable impurities.

[0016] High chromium working layer molten steel is smelted at a smelting temperature of 1500 to 1600°C. The chemical composition weight percentage of high chromium working layer steel is: C 1.0 to 1.6%, Si 0.3 to 0.8%, Mn 0.4 to 1.0%, ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a method for a composite centrifugal casting high-chromium steel roller. The invention is characterized in that a semi-steel intermediate transition layer is arranged between a high-chromium working layer and a nodular-cast-iron core. The steel roller is produced through the following steps: smelting; modifying the semi-steel intermediate transition layer and the external high-chromium cast steel respectively, and nodulizing and inoculating melted iron used for preparing a nodular-cast-iron core; carrying out centrifugal casting; casting the nodular-cast-iron core; and cooling at room temperature and carrying out heat processing. The semi-steel intermediate transition layer comprises the following chemical components in percentage by weight: 1.0-2.2% of C, 0.4-1.5% of Si, 0.4-1.5% of Mn, 0-0.1% of P, 0-0.03% of S, 0-0.2% of Cr, 1.0-2.0% of Ni, 0.2-1.0% of Mo and the balance of Fe. The method provided by the invention has the beneficial effects that the bonding strength of the high-chromium working layer and the nodular-cast-iron core is enhanced, and occurrences of bonding-layer stripping and roller breakage accidents of the high-chromium composite cast steel roller are avoided.

Description

technical field [0001] The invention relates to the technical field of composite cast steel rolls, in particular to a method for composite centrifugally cast high-chromium steel rolls. Background technique [0002] At present, the methods of compound casting high chromium steel rolls mainly include molten iron metamorphism treatment, roll neck mold tooling preparation, cooling and unpacking, heat treatment, processing inspection and other processes. The common problem is that the outer high chromium cast steel and the core nodular cast iron The quality of the combination is difficult to guarantee. The outer layer of high chromium composite cast steel roll contains 10-15% chromium, while the core is ductile iron. The composition of the two materials is very different, and the outer layer with high chromium content The layer must form a large amount of carbides with the carbon in the core ductile iron to exist in the bonding layer, so that the strength of the bonding layer is ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B22D13/00B22D19/16C22C33/04C22C33/08C21C1/10B22D1/00C21D5/00C21D6/00C22C38/12C22C38/44
Inventor 艾忠诚李凯杜立朝
Owner 鞍钢轧辊有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products