Abrasion resistant malleable cast iron material and preparation method thereof

A technology of cast iron and iron wire, which is applied in the field of metal materials, can solve the problems of limited improvement of material wear resistance and insufficient toughness of wrought iron, and achieve the effect of improving wear resistance

Inactive Publication Date: 2012-08-22
金湖中博物联网科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Despite measures, malleable iron lacks toughness
Therefore, the improvement of the wear resistance of the material is also limited

Method used

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  • Abrasion resistant malleable cast iron material and preparation method thereof
  • Abrasion resistant malleable cast iron material and preparation method thereof
  • Abrasion resistant malleable cast iron material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Preparation of nickel -plated high -carbon wire and nickel -plated iron wire:

[0031] The weight of the composition of high -carbon steel wire is: C is 0.55%, Si is 0.18%, MN is 0.45%, P <0.02%, S <0.02%, and the rest are Fe, and the diameter is 1mm.

[0032] The weight of the wire component is: C is 0.05%, Si is 0.2%, MN is 0.25%, P <0.02%, S <0.025%, the rest are Fe, and the diameter is 1mm.The overall length of the high -carbon wire and the wire is comparable, and the volume of the volume of the material to control high -carbon steel wires and iron wires is 5%.

[0033] High -carbon steel wires and iron wires are placed on the surface according to conventional methods, and the thickness of the nickel plating layer is 50 microns;

[0034] The preparation process is as follows:

[0035] According to the conventional method of cleaning balls, the above nickel -plated high -carbon steel wire and nickel -plated iron wire are taken each to form a spherical mixed dual -wire me...

Embodiment 2

[0039] The composition of the forged cast iron material substrate is based on weight: C is 2.4%, Si is 1.3%, MN is 0.6%, ZR is 1%, P <0.08%, S <0.25%, and the rest are ingredients for FE.

[0040] Preparation of nickel -plated high -carbon wire and nickel -plated iron wire:

[0041] The weight of the composition of high -carbon steel wire is: C is 0.8%, Si is 0.21%, MN is 0.65%, P <0.02%, S <0.02%, and the rest are Fe; diameter is 2mm.

[0042] The weight of the wire component is: C is 0.09%, Si is 0.3%, MN is 0.35%, P <0.02%, S <0.025%, and the rest are Fe; diameter is 2mm.

[0043] The overall length of the high carbon wire and the wire is equal, and the volume percentage of high -carbon steel wires and iron wires accounts for 40%.

[0044]High -carbon steel wires and iron wires are placed on the surface according to conventional methods, respectively, respectively, respectively, respectively nickel -plated high -carbon steel wires and nickel -plated iron wires. The thickness of...

Embodiment 3

[0047] The composition of the forged cast iron material substrate is based on weight: C is 2.3%, Si is 1.2%, MN is 0.5%, ZR is 0.7%, P <0.08%, S <0.25%, and the rest are ingredients for FE.

[0048] Preparation of nickel -plated high -carbon wire and nickel -plated iron wire:

[0049] The weight of the composition of high -carbon steel wire is: C is 0.7%, Si is 0.19%, MN is 0.55%, P <0.02%, S <0.02%, and the rest are Fe; diameter is 1.2mm.

[0050] The weight of the composition of the wire is: C is 0.07, Si is 0.25%, MN is 0.3%, P <0.02%, S <0.025%, and the rest are Fe; diameter is 1.2mm.

[0051] The overall length of the high -carbon wire and the wire is comparable. The percentage of the volume of the material between the high -carbon steel wire and the wire is 25%.

[0052] High -carbon steel wires and wire are plated nickelly on the surface according to conventional methods, and the thickness of the nickel -plated layer is 200 microns; the conventional methods of cleaning ball...

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Abstract

The invention provides an abrasion resistant malleable cast iron material and a preparation method thereof. The material has good performance, and the preparation method for the material is simple in process and low in production cost, and is suitable for industrial production. The abrasion resistant malleable cast-iron material takes malleable cast iron as a matrix; a metal wire group formed by high carbon steel wires and iron wires is distributed in the matrix; both the diameter of the used high carbon steel wires and the diameter of the used iron wires are 1 to 2 millimeters; the material contains 5 to 40 volume percent of the high carbon steel wires and the iron wires; and the diameter of the metal wire group is 10 to 15 centimeters.

Description

Technical field [0001] The present invention is a metal material field, involving a wear -resistant forged cast iron material and its preparation methods. Background technique [0002] In the field of metal materials, wear -resistant cast iron has been widely valued as low -cost wear -resistant materials. [0003] CN87105171 A new process of forging cast iron with alloy alloys is used. It is added with a new alloy as a breeding agent, which can promote the forged cast iron bad items into white mouths, instead of traditional metal pure pupa.This alloy is proposed in the dust or electrolytic anodonal mud generated by copper, lead, and tin metallurgy. In the process of metallurgy refining, it is enriched to 15-30 %, lead 60-70 % of the lead and contains a small amount of other elements.In front of the furnace, silicon iron, aluminum, and the alloy compound are bred, which can achieve low temperature annealing at a low temperature of 720 to 750 ° C.The price of the alloy is only 1 / 2 ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C49/08C22C49/14C22C47/08C22C47/04C22C47/02C22C111/00C22C121/02C22C121/00
Inventor 赵浩峰王玲缪文浩
Owner 金湖中博物联网科技有限公司
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