Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Acoustic insulating material for ultrasonic sensor and preparation method thereof

A sound insulation material and sensor technology, applied in the field of sensor materials, can solve problems such as failure to restore the original state, unqualified product parameters, poor performance, etc., and achieve the effects of reducing the remaining vibration time, good noise reduction effect, and long service life

Inactive Publication Date: 2011-09-07
BESTAR HLDG
View PDF5 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Common ultrasonic sensors emit ultrasonic waves in both forward and backward directions when vibrating, and the ultrasonic waves emitted to the auxiliary radiation surface are useful waves for detecting obstacles. The impact of the emitted wave needs to be absorbed, and the degree of absorption affects the performance parameters of the product. The conventional method is to use different types of sound-absorbing materials for sound-absorbing, or use hard filling materials to suppress the vibration of the piezoelectric ceramic sheet to reduce residual noise. These two methods have several disadvantages. 1. There are many sound-absorbing materials used in the production process, which are not easy to control, resulting in poor product consistency.
2. Yu Zhenda
3. Poor test performance in high and low temperature environments, not resistant to high and low temperature impacts, filling materials cannot return to their original shape after high and low temperature impacts, resulting in irregular cavities in the entire product, resulting in unqualified product parameters after environmental performance tests

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Sound insulation materials for ultrasonic sensors, by weight percentage, consist of the following components:

[0027] Epoxy 60%

[0028] Foaming agent 3%

[0029] Toughener 5%

[0030] Curing agent 5%.

[0031] Above-mentioned bisphenol A type epoxy resin is selected for use:

[0032] Epoxy value: 0.4

[0033] Viscosity: 2000CPS / 25℃

[0034] Shear strength: 28MPa

[0035] Shore hardness after curing: 70D

[0036] Working temperature: -60℃~+180℃

[0037] Resistant to temperature shock from -40°C to +85°C.

[0038] The foaming agent mentioned above is an azodicarbonamide foaming agent with a gas generating capacity of 120 mL / g.

[0039] The toughening agent mentioned above is a DT series toughening agent with a viscosity of 6 Pa.s / 25°C.

[0040] The curing agent is an acid anhydride curing agent with a molecular weight of 300 and a viscosity of 100 mpas / 25°C.

[0041] Mix epoxy resin, foaming agent, toughening agent and curing agent, and heat at 115°C for 2 ho...

Embodiment 2

[0043] Sound insulation materials for ultrasonic sensors, by weight percentage, consist of the following components:

[0044] Epoxy 85%

[0045] Foaming agent 10%

[0046] Toughener 15%

[0047] Hardener 20%.

[0048] Described epoxy resin selects bisphenol A type epoxy resin for use.

[0049] Described bisphenol A type epoxy resin is selected for use:

[0050] Epoxy value: 0.6

[0051] Viscosity: 6000CPS / 25℃

[0052] Shear strength 35MPa

[0053] Shore hardness after curing: 85D

[0054] Working temperature: -60℃~+180℃

[0055] Resistant to temperature shock from -40°C to +85°C.

[0056] The foaming agent is selected from the azodicarbonamide foaming agent with a gas generating capacity of 300mL / g.

[0057] The toughening agent is DT series toughening agent with a viscosity of 8.5 Pa.s / 25°C.

[0058] The curing agent is an acid anhydride curing agent with a molecular weight of 600 and a viscosity of 300 mpas / 25°C.

[0059] Mix epoxy resin, foaming agent, toughenin...

Embodiment 3

[0061] Sound insulation materials for ultrasonic sensors, by weight percentage, consist of the following components:

[0062] Epoxy 70%

[0063] Blowing agent 6%

[0064] Toughener 9%

[0065] Curing agent 8%.

[0066] Described epoxy resin selects bisphenol A type epoxy resin for use.

[0067] Described bisphenol A type epoxy resin is selected for use:

[0068] Epoxy value: 0.51

[0069] Viscosity: 4500CPS / 25℃

[0070] Shear strength 30MPa

[0071] Shore hardness after curing: 78D

[0072] Working temperature: -60℃~+180℃

[0073] Resistant to temperature shock from -40°C to +85°C.

[0074] The foaming agent is selected from the azodicarbonamide foaming agent with a gas generating capacity of 200mL / g.

[0075] As the toughening agent, a DT series toughening agent with a viscosity of 7 Pa.s / 25°C is selected.

[0076] The curing agent is an acid anhydride curing agent with a molecular weight of 500 and a viscosity of 150 mpas / 25°C.

[0077] Mix epoxy resin, foaming age...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
shear strengthaaaaaaaaaa
Shore hardnessaaaaaaaaaa
hardnessaaaaaaaaaa
Login to View More

Abstract

The invention discloses an acoustic insulating material for an ultrasonic sensor. The material is characterized by consisting of the following components in percentage by weight: 60 to 85 percent of epoxy resin, 3 to 10 percent of foaming agent, 5 to 15 percent of toughening agent, and 5 to 20 percent of curing agent. The method is simple, and the porosity of the acoustic insulating material for the ultrasonic sensor prepared by utilizing the method can reach 300 to 800 meshes, therefore, the acoustic insulating effect is good, the service life is long, and the stability is high.

Description

technical field [0001] The invention relates to the field of sensor materials, in particular to sound-insulating materials for ultrasonic sensors. Background technique [0002] Reversing is an action that ordinary cars often perform. In the narrow alleys or parking areas of the city, only relying on the driver's superb and skilled driving skills, it is very easy to avoid adjacent vehicles or obstacles. With the continuous advancement of industrial technology, there are already ultrasonic sensors on the market that can assist the car to reverse accurately. When the distance between objects or vehicles behind the car is less than the set value, the driver will be notified by an alarm or other display methods as a reference for reversing, effectively avoiding disturbing mutual collision accidents. [0003] The existing ultrasonic sensor for reversing uses ultrasonic technology to achieve the purpose of detecting distance. The sensor is fixed at the center of the rear of the ca...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): G10K11/178G10K11/162
Inventor 邹东平李红元姚永难
Owner BESTAR HLDG
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products