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Polymer concrete composition containing atomized steel slag and method for producing the same

A technology of concrete and composition, applied in the direction of solid waste management, sustainable waste treatment, climate sustainability, etc., can solve the problems of increased drying shrinkage, deterioration of chemical corrosion resistance, application of atomized steel slag, etc.

Inactive Publication Date: 2011-11-30
KONGJU NAT UNIV IND UNIV COOPERATION FOUND +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this type of commonly used concrete has the following problems: the durability of the steel bar is weakened by corrosion, neutralization, damage by sea wind and water, etc.
In order to solve this phenomenon, the method of coating steel bars with chemical resins such as epoxy resins, urethanes, silicones, unsaturated polyesters, etc. or using paints is adopted, but its disadvantages are related to durability, economical benefits, and adhesion closely related
In particular, Portland cement concrete, which is a typical construction material, has advantages in terms of economic benefits and structural properties, but has the following disadvantages: slow hardening and reduced tensile strength due to the binder being cement hydrate , Increased drying shrinkage and deterioration of chemical corrosion resistance
However, the atomized steel slag has a higher density than other materials to cause material segregation, making it difficult to finally apply the atomized steel slag to fields other than concrete for special purposes
[0006] Korean Unexamined Patent Publication No. 10-2007-0095706 (Title: Ultra-light or ultra-high-weight polymer concrete composition having high strength, its preparation method, and method of manufacturing polymer concrete products using the method) discloses that the and steel slag crushed into a powder state as a powder material, atomized steel slag as a substitute for a part of the aggregate, and iron fibers and steel fibers to achieve extremely high weights to make polymer concrete compositions, but the resulting The strength of the product is unfavorably lower than that of commonly used polymer concrete

Method used

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  • Polymer concrete composition containing atomized steel slag and method for producing the same
  • Polymer concrete composition containing atomized steel slag and method for producing the same
  • Polymer concrete composition containing atomized steel slag and method for producing the same

Examples

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example 1

[0052] The polymer concrete product according to the present invention is manufactured using atomized steel slag as a 25% replacement of conventional fine aggregate while varying the amount of unsaturated polyester resin.

[0053] 1-1: When the amount of polymer resin is 15 vol%

[0054] (a) Using a forced mixer, 12 vol% of unsaturated polyester resin and 3 vol% of polystyrene resin were mixed.

[0055] (b) Using a forced mixer, 16.85vol% ground calcium carbonate, 47vol% coarse aggregate, 15.75vol% fine aggregate and 5.25vol% atomized steel slag were mixed together.

[0056] (c) Mix the polymer resin obtained in step (a) and the powder mixture obtained in step (b) together, after adding 0.15vol% of methyl ethyl ketone peroxide, then use a forced mixer to fully mix, by This produces a polymer concrete composition comprising atomized steel slag.

[0057] (d) The polymer concrete composition thus produced was stirred for 5 minutes, and then loaded into a mold.

[0058] (e) Vib...

example 2

[0069] The polymer concrete product according to the present invention is manufactured using atomized steel slag as a 50% replacement of conventional fine aggregate while varying the amount of unsaturated polyester resin.

[0070] 2-1: When the amount of polymer resin is 15vol%

[0071] A polymer concrete product was produced in the same manner as in Example 1-1. In addition to use: 12vol% unsaturated polyester resin, 3vol% polystyrene resin, 47vol% coarse aggregate, 10.05vol% fine aggregate, 10.05vol% atomized steel slag, 16.85vol % of ground calcium carbonate and 0.15 vol% of methyl ethyl ketone peroxide.

[0072] 2-2: When the amount of polymer resin is 17vol%

[0073] A polymer concrete product was produced in the same manner as in Example 1-1. In addition to use: 13.6vol% unsaturated polyester resin, 3.4vol% polystyrene resin, 46vol% coarse aggregate, 10.25vol% fine aggregate, 10.25vol% atomized steel slag, 16.33 vol% ground calcium carbonate and 0.17 vol% methyl ethy...

example 3

[0081] The polymer concrete product according to the present invention is manufactured using atomized steel slag as a 75% replacement of conventional fine aggregate while varying the amount of unsaturated polyester resin.

[0082] 3-1: When the amount of polymer resin is 15vol%

[0083] A polymer concrete product was produced in the same manner as in Example 1-1. In addition to use: 12vol% unsaturated polyester resin, 3vol% polystyrene resin, 47vol% coarse aggregate, 5.25vol% fine aggregate, 15.75vol% atomized steel slag, 16.85vol % of ground calcium carbonate and 0.15 vol% of methyl ethyl ketone peroxide.

[0084] 3-2: When the amount of polymer resin is 17vol%

[0085] A polymer concrete product was produced in the same manner as in Example 1-1. In addition to use: 13.6vol% unsaturated polyester resin, 3.4vol% polystyrene resin, 46vol% coarse aggregate, 5.13vol% fine aggregate, 15.37vol% atomized steel slag, 16.33 vol% ground calcium carbonate and 0.17 vol% methyl ethyl ...

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Abstract

Disclosed is a polymer concrete composition containing atomized steel slag and a manu¬ facturing method thereof. In the polymer concrete composition including an aggregate and a thermosetting resin for binding the aggregate, a fine and / or coarse aggregate of the aggregate are replaced with atomized steel slag which has a high solid volume and a high density and is spherical in shape, thereby enhancing fluidity of the polymer concrete composition, reducing the amount of the thermosetting resin and increasing the amount of the aggregate per unit volume, consequently increasing engineering properties of polymer concrete products including com¬ pressive strength and fluidity and generating economic benefits.

Description

technical field [0001] The present invention relates to a polymer concrete composition containing atomized steel slag and a method for producing the same, and more particularly to a polymer concrete composition containing atomized steel slag contained as an aggregate in a polymer concrete composition including a thermosetting resin In the material, the fluidity of the polymer concrete composition can be increased, and the shape of the atomized steel slag is almost spherical, so that the amount of thermosetting resin can be reduced, and finally economic benefits can be generated and the compression and compression of the concrete product can be increased. Flexural strength, and its method of manufacture. Background technique [0002] Generally, construction and engineering concrete mainly composed of cement, water and aggregate (further containing admixtures as required) is poured on site or applied in the following way: when precasting is required, the ratio of water to ceme...

Claims

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Application Information

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IPC IPC(8): C04B18/14C04B18/20
CPCC04B26/14C04B26/18C04B26/16Y02W30/91C04B14/28C04B18/142C04B20/008C04B40/0259C04B40/0272C04B2103/58C04B18/08C04B24/2676C04B14/06
Inventor 金振晚黄义焕郭殷求金载元
Owner KONGJU NAT UNIV IND UNIV COOPERATION FOUND
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