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Epoxy resin composition, prepreg, carbon fiber reinforced composite material, and housing for electronic or electrical component

A technology for reinforcing composite materials and epoxy resins, applied in the field of epoxy resin compositions, can solve the problems of inability to obtain good processability and mechanical properties, slow curing speed, poor productivity, etc., and achieve excellent fast curing properties and excellent flame retardancy sexual effect

Active Publication Date: 2012-02-01
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in this technology, the heat resistance and flexibility of the epoxy resin are lowered, and the curing speed is slow, and the time required for curing is long, so the productivity is poor.
In addition, technologies for maintaining a balance between flame retardancy and moisture resistance by using phosphoric acid esters and phosphazene compounds in sealing materials and the like are disclosed (for example, Patent Document 3). Processability and mechanical properties

Method used

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  • Epoxy resin composition, prepreg, carbon fiber reinforced composite material, and housing for electronic or electrical component
  • Epoxy resin composition, prepreg, carbon fiber reinforced composite material, and housing for electronic or electrical component
  • Epoxy resin composition, prepreg, carbon fiber reinforced composite material, and housing for electronic or electrical component

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0181] As shown in Table 1, "Epicron (registered trademark)" N-770 and "jER (registered trademark)" 154 were used as component [A], and Dicy7 and "Omicure (registered trademark)" 24 were used as component [B]. Use PX-200 as component [C], use SPB-100 as component [D], use YP-50 as thermoplastic resin, make the content of the compound represented by formula (I) in component [A] = 87%, and the content of phosphorus When prepared at 1.2%, the gelation time of the epoxy resin composition was 87 seconds, and it could be cured within 3 minutes, and the Tg of the cured resin was 160° C., showing a good result. The modulus of elasticity of the cured resin was 3.8 GPa, the amount of deflection was 3.3 mm, and the balance of properties was good. In addition, the flame retardancy of the composite material is V-1 when the thickness is 0.6-0.7mm, and is V-0 when the thickness is 0.19-0.21mm, and sufficient flame retardancy is obtained. The Tg of the composite material after curing for 3 m...

Embodiment 2

[0183] Use "Omicure (registered trademark)" 52 instead of "Omicure (registered trademark)" 24 in component [B], increase the SPB-100 in component [D] from 5 parts to 10 parts, and change the phosphorus content to 1.7% A cured resin, a prepreg, and a composite material were prepared in the same manner as in Example 1 except that YP-70 was used instead of YP-50 as the thermoplastic resin. The flame retardancy of the composite material was evaluated, and as a result, both thicknesses of 0.6-0.7mm and 0.19-0.21mm reached V-0. Cured resin properties, composite material properties, and molded product properties are also good.

Embodiment 3、4

[0185] Increase the total compounding amount of component [C] and component [D] to 30 parts by weight, use YP-70 as the thermoplastic resin in the same way as in Example 2, and make a resin cured product in the same way as in Example 1, and prepare Dip blanks, composite materials. The characteristics were evaluated, and the results showed that the flame retardancy of the composite material reached V-0 when the thickness was 0.6-0.7mm and 0.19-0.21mm. In Example 3 in which 20 parts by weight of phosphoric acid ester was blended, the Tg of the composite material was slightly low, but it was at a level without problems, and other characteristics were good.

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Abstract

Provided are: a carbon fiber reinforced composite material which exhibits excellent flame retardance, fast curing properties, heat resistance, and mechanical characteristics; an epoxy resin composition suitable for use in producing the carbon fiber reinforced composite material; a prepreg; and a housing for an electronic or electrical component. The epoxy resin composition is characterized by comprising [A] an epoxy resin containing at least 50mass% of a compound represented by general formula (I), [B] an organic nitrogen compound type curing agent, [C] a phosphoric acid ester, and [D] a phosphazene compound. In general formula (I), R1, R2, and R3 are each a hydrogen atom or a methyl group; and n is an integer of 1 or larger.

Description

technical field [0001] The present invention relates to epoxy resin compositions preferably used as matrix resins for carbon fiber reinforced composite materials. More specifically, the present invention relates to an epoxy resin composition capable of obtaining a carbon fiber-reinforced composite material excellent in flame retardancy, curability, and mechanical properties, a prepreg formed of the epoxy resin composition and carbon fibers, and A carbon fiber-reinforced composite material obtained by curing the prepreg, and an electrical and electronic component box using the carbon fiber-reinforced composite material. Background technique [0002] Fiber-reinforced composite materials using thermosetting resins such as epoxy resins as matrix resins, especially carbon fiber-reinforced composite materials using carbon fibers, are used in golf balls, tennis rackets, and fishing rods due to their light weight and excellent mechanical properties Such as sports fields, as well as...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G59/32C08J5/24C08K5/521C08K5/5399C08L63/00C08L71/10
CPCC08J2363/04C08K5/521C08G59/3218C08L71/00C08K5/5399C08J5/24C08G2650/56C08J5/042C08L63/00C08J5/243C08L2666/22
Inventor 前田祐希本田史郎川本史织
Owner TORAY IND INC