Composite health care pad and manufacture method thereof
A technology for health care pads and intermediate layers, applied in chemical instruments and methods, mattresses, spring mattresses, etc., can solve the problem of not taking into account the air permeability of low-melting fibers, unable to prevent hard fibers from plucking out, and user discomfort, etc. problems, to achieve good moisture absorption and air permeability, save transportation costs, and facilitate handling and transportation.
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Embodiment 1
[0043] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-formed, carded, air-laid, and needle-punched to prepare the first surface layer 1, the first barrier layer 2, and the second barrier layer. Layer 4, the nonwoven layer of the second surface layer 5, wherein the nonwoven layer of the first surface layer 1 and the second surface layer 5 adopts 10% PP fiber and 90% elastic chemical fiber, the first barrier layer 2, the second barrier layer 4 The non-woven layer is made of 100% flax fiber; the needle cloth needle density in the needle punching process is 1000 pieces / m, the needling frequency is 1500 times / min, and the speed is 2 m / min;
[0044] The second step: according to the ratio of 20% ES fiber, 55% flax fiber and 25% bamboo charcoal fiber, weighing, opening and mixing, pre-forming, carding, and air-laid to make the middle layer 3, wherein the pre-forming , carding, air-laid process speed is 5m / min;
[0045] The third s...
Embodiment 2
[0049] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-formed, carded, air-laid, and needle-punched to prepare the first surface layer 1, the first barrier layer 2, and the second barrier layer. Layer 4, the nonwoven layer of the second surface layer 5, wherein the nonwoven layer of the first surface layer 1 and the second surface layer 5 adopts 40% PE / PET sheath core fiber, 60% jute fiber, the first barrier layer 2, the second The non-woven layer of the barrier layer 4 adopts 20% jute fiber and 80% kenaf fiber. The needle cloth needle density in the needle punching process is 3000 pieces / m, the needle punching frequency is 1000 times / min, and the speed is 10 meters / minute;
[0050] The second step: according to the ratio of 30% ES fiber, 20% jute fiber, and 50% coconut palm fiber, weighing, opening and mixing, pre-forming, carding, and air-laid to make the middle layer 3, wherein the pre-formed The speed of netting, cardin...
Embodiment 3
[0055] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-formed, carded, air-laid, and needle-punched to prepare the first surface layer 1, the first barrier layer 2, and the second surface layer 5, wherein the nonwoven layer of the first surface layer 1 and the second surface layer 5 adopts 25% 4080 fibers, 55% elastic chemical fibers, and 20% kenaf fibers, and the nonwoven layer of the first barrier layer 2 adopts 50 % kenaf fiber and 50% polyester fiber, the needle cloth needle density in the acupuncture process is 5000 pieces / m, the acupuncture frequency is 100 times / min, and the speed is 18 m / min;
[0056] The second step: according to the ratio of 40% PE / PET core fiber, 20% sisal fiber, 10% palm fiber, 30% coconut shell fiber, weighing, opening and mixing, pre-forming, carding, airflow The middle layer 3 is obtained by forming a net, wherein the speed of pre-forming, carding and air-forming process is 18m / min;
[0057] T...
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