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Composite health care pad and manufacture method thereof

A technology for health care pads and intermediate layers, applied in chemical instruments and methods, mattresses, spring mattresses, etc., can solve the problem of not taking into account the air permeability of low-melting fibers, unable to prevent hard fibers from plucking out, and user discomfort, etc. problems, to achieve good moisture absorption and air permeability, save transportation costs, and facilitate handling and transportation.

Inactive Publication Date: 2012-06-27
JIANGSU REDBUD DYEING TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The patent document whose publication number is CN102174729A discloses a kind of polyester fiber coconut palm board and its preparation method. The coconut palm board in this patent document adopts a three-layer structure, but the addition of low melting point fiber is not made in this document. Obviously, it does not take into account the impact of low-melting fiber additions on air permeability, so those skilled in the art cannot solve the problem of ensuring both air permeability and strength and elasticity according to this prior art; the applicant found that in The needle-punched non-woven layer on the surface can improve the air permeability of the mattress, but because the needle-punched non-woven layer is limited by its process, it cannot be made too thick, so it cannot provide a good barrier to the hard fibers stuck in the middle of the mattress. , once the hard fiber is pulled out, it will make the user very uncomfortable, and the thickness of the surface layer in the patent document with the publication number CN102174729A is adjustable, and there is no problem that the hard fiber cannot be prevented from being pulled out because the surface layer is too thin; Those skilled in the art cannot solve the problem of how to avoid affecting comfort due to sticking out of hard fibers when the thickness of the surface layer is limited according to the prior art

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Composite health care pad and manufacture method thereof
  • Composite health care pad and manufacture method thereof
  • Composite health care pad and manufacture method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0043] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-formed, carded, air-laid, and needle-punched to prepare the first surface layer 1, the first barrier layer 2, and the second barrier layer. Layer 4, the nonwoven layer of the second surface layer 5, wherein the nonwoven layer of the first surface layer 1 and the second surface layer 5 adopts 10% PP fiber and 90% elastic chemical fiber, the first barrier layer 2, the second barrier layer 4 The non-woven layer is made of 100% flax fiber; the needle cloth needle density in the needle punching process is 1000 pieces / m, the needling frequency is 1500 times / min, and the speed is 2 m / min;

[0044] The second step: according to the ratio of 20% ES fiber, 55% flax fiber and 25% bamboo charcoal fiber, weighing, opening and mixing, pre-forming, carding, and air-laid to make the middle layer 3, wherein the pre-forming , carding, air-laid process speed is 5m / min;

[0045] The third s...

Embodiment 2

[0049] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-formed, carded, air-laid, and needle-punched to prepare the first surface layer 1, the first barrier layer 2, and the second barrier layer. Layer 4, the nonwoven layer of the second surface layer 5, wherein the nonwoven layer of the first surface layer 1 and the second surface layer 5 adopts 40% PE / PET sheath core fiber, 60% jute fiber, the first barrier layer 2, the second The non-woven layer of the barrier layer 4 adopts 20% jute fiber and 80% kenaf fiber. The needle cloth needle density in the needle punching process is 3000 pieces / m, the needle punching frequency is 1000 times / min, and the speed is 10 meters / minute;

[0050] The second step: according to the ratio of 30% ES fiber, 20% jute fiber, and 50% coconut palm fiber, weighing, opening and mixing, pre-forming, carding, and air-laid to make the middle layer 3, wherein the pre-formed The speed of netting, cardin...

Embodiment 3

[0055] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-formed, carded, air-laid, and needle-punched to prepare the first surface layer 1, the first barrier layer 2, and the second surface layer 5, wherein the nonwoven layer of the first surface layer 1 and the second surface layer 5 adopts 25% 4080 fibers, 55% elastic chemical fibers, and 20% kenaf fibers, and the nonwoven layer of the first barrier layer 2 adopts 50 % kenaf fiber and 50% polyester fiber, the needle cloth needle density in the acupuncture process is 5000 pieces / m, the acupuncture frequency is 100 times / min, and the speed is 18 m / min;

[0056] The second step: according to the ratio of 40% PE / PET core fiber, 20% sisal fiber, 10% palm fiber, 30% coconut shell fiber, weighing, opening and mixing, pre-forming, carding, airflow The middle layer 3 is obtained by forming a net, wherein the speed of pre-forming, carding and air-forming process is 18m / min;

[0057] T...

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Abstract

The invention discloses a composite health care pad, which comprises a middle layer, wherein an upper surface layer and a lower surface layer are respectively arranged on the upper surface and the lower surface of the middle layer, a layer of blocking layer is respectively arranged between the middle layer and the upper surface layer and / or between the middle layer and the lower surface layer. The upper surface layer and the lower surface layer are non-woven layers containing 5%-50% low-melting-point fibers, and the middle layer is a non-woven layer containing the following components: fibrilia and 5%-50% of low-melting-point fibers. The blocking layers are non-woven layers containing 5%-100% of fibrilia, and the content of fibrilia in the composite health care pad ranges from 5% to 65%. The invention further discloses a manufacture method of the composite health care pad, which includes the following steps: respectively manufacturing the middle layer, the upper surface layer, the lower surface layer and the blocking layers, sequentially overlaying all the layers, and carrying out procedures including drying in a drying oven, cold rolling, cooling, cutting, inspection and packing. The composite health care pad and the manufacture method thereof solve the problems that the existing mattress can become damp and mildewed easily, can be damaged by worms, is apt to be layered, and is poor in ventilation and inconvenient to use caused by the fact that hard fibers in the middle of the mattress prick out.

Description

technical field [0001] The invention relates to composite materials, in particular to a composite health-care pad prepared from hemp fiber and a preparation method thereof. The composite health-care pad of the invention can be used as a mattress or other purposes. Background technique [0002] Coir palm mattress commonly used at present is to adopt palm fiber as filling material, and coconut palm mattress will use a large amount of glue to bond during preparation, if long-term use can cause harm to human health. Moreover, the coconut palm mattress is not only easy to be damp and moldy, or worms to deteriorate, easy to collapse, easy to break, but also hard and poor in elasticity. Its use range is narrow, and it is mostly suitable for hard mattresses. [0003] The patent document whose notification number is CN201139289Y discloses a health-care mattress, including a mattress body and a jute fiber fabric covering layer wrapped outside the mattress body, wherein the mattress bo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B5/26B32B33/00B32B37/06B32B37/08B32B38/00A47C27/12
Inventor 刘国忠张熙明陈红武姚建刚
Owner JIANGSU REDBUD DYEING TECH CO LTD
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