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Amorphous alloy product and method for manufacturing same

A technology of amorphous alloys and manufacturing methods, applied in the field of amorphous synthetic materials, can solve problems such as difficulties, increase in physical and chemical properties of amorphous parts, and difficult accurate positioning, so as to improve processing efficiency, reduce costs, and solve positioning accuracy and Effects of Dimensional Accuracy Problems

Active Publication Date: 2015-05-13
BYD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, once the amorphous alloy is formed, it is difficult to carry out secondary forming and secondary processing due to its high hardness and metastable microstructure. Among them, the hardness of zirconium-based amorphous alloy and copper-based amorphous alloy can reach dimensional The hardness is more than 500MPa, and the hardness of iron-based amorphous alloy or nickel-based amorphous alloy is as high as 800MPa, or even more than 1000Mpa. Therefore, the physical and chemical properties of amorphous alloys increase the difficulty of manufacturing more complex amorphous parts. Flexibility in Amorphous Alloy Design and Applications Creates Trouble
[0004] In the existing patents, the composite connection method of amorphous alloy and other materials is disclosed, but the connection of amorphous alloy and other materials, especially the connection of heterogeneous parts with complex shapes, is due to the influence of thermal shock and the expansion coefficient of the two materials during the forming process. It is easy to cause the deformation of the heterogeneous parts, making it difficult to realize the accurate positioning of the structure in the heterogeneous parts in the whole part, and even cause the deformation of the heterogeneous parts structure

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  • Amorphous alloy product and method for manufacturing same
  • Amorphous alloy product and method for manufacturing same

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Experimental program
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Embodiment 1

[0044] In this embodiment, the aluminum alloy whose material is 7075 is selected as the preparation material of the heterogeneous body, and the alloy composition is Zr 52 Al 10 Cu 30 Ni 7 amorphous alloy material.

[0045] First, the aluminum alloy is processed into an aluminum alloy cylinder 1 as a heterogeneous body with a diameter of 5 mm and a length of 4 mm (such as figure 2 shown), micro-arc oxidation is performed on the surface of the aluminum alloy cylinder 1, and then the aluminum alloy cylinder 1 is put into a mold and positioned.

[0046] Thereafter, the composition will be Zr 52 Al 10 Cu 30 Ni 7 The amorphous alloy material is melted, and cast into the mold cavity with the aluminum alloy cylinder 1 positioned by die-casting equipment, so that it is combined with the aluminum alloy cylinder 1 to obtain an amorphous alloy blank.

[0047] Next, the amorphous alloy blank of composite molding is taken out from the mold, such as figure 2 As shown, an amorphous...

Embodiment 2

[0050] In this embodiment, the material is PC plastic as the preparation material of the heterogeneous body, and the alloy composition is Zr 52 Al 10 Cu 30 Ni 7 amorphous alloy material.

[0051] First, PC plastic is processed into a plastic cylinder 1 with a diameter of 5 mm and a length of 4 mm as a heterogeneous body (such as figure 2 shown), then the plastic cylinder 1 is put into the mold and positioned.

[0052] Thereafter, the composition will be Zr 52 Al 10 Cu 30 Ni 7 The amorphous alloy material is melted, and cast into a mold cavity where the plastic cylinder 1 is positioned by using a die-casting equipment, so that it is combined with the plastic cylinder 1 to obtain an amorphous alloy blank.

[0053] Next, the amorphous alloy blank of composite molding is taken out from the mold, such as figure 2 As shown, an amorphous alloy product formed of the plastic cylinder 1 and the amorphous alloy 2 as heterogeneous bodies was obtained.

[0054] Put the amorphou...

Embodiment 3

[0056] In this embodiment, the selected material is Zamak 3 zinc alloy as the preparation material of the heterogeneous body, and the selected alloy composition is Zr 52 Al 10 Cu 30 Ni 7 amorphous alloy material.

[0057] First, the zinc alloy is processed into a cylinder 1 with a diameter of 5 mm and a length of 4 mm as a heterogeneous body (such as figure 2 As shown), electroplating a nickel layer on the surface of the zinc alloy cylinder 1, and then putting the cylinder 1 into a mold and positioning it.

[0058] Thereafter, the composition will be Zr 52 Al 10 Cu 30 Ni 7 The amorphous alloy material is melted, and cast into the mold cavity with the zinc alloy cylinder 1 positioned by die-casting equipment, so that it is combined with the zinc alloy cylinder 1 to obtain an amorphous alloy blank.

[0059] Next, the amorphous alloy blank of composite molding is taken out from the mold, such as figure 2 As shown, an amorphous alloy product formed of the zinc alloy col...

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Abstract

The invention discloses an amorphous alloy product which comprises a matrix and a heteroplasmon. The matrix is made from amorphous alloy, and the heteroplasmon is made from a heterogeneous material. The matrix is connected with the heteroplasmon, and one part of the heteroplasmon is exposed outside the matrix. The heteroplasmon is hard and is suitable for machining. The invention further discloses a method for manufacturing the amorphous alloy product, comprising the following steps: putting the heteroplasmon which is in a preset shape, is suitable for machining and is made from the heterogeneous material into a mould, and positioning the heteroplasmon; heating the amorphous alloy to above the glass transition temperature thereof, and injecting the amorphous alloy into the mould so that the amorphous alloy is connected and compounded with the heteroplasmon, wherein one part of the heteroplasmon is exposed outside the amorphous alloy; and cooling at the preset cooling speed which is higher than the critical cooling speed of the amorphous alloy to obtain the amorphous alloy product. The machining cost of the amorphous alloy product disclosed by the embodiment of the invention can be greatly reduced, and the problems that the amorphous alloy is hard to process and the heteroplasmon is subjected to thermal deformation when being compounded with the amorphous alloy are solved. The amorphous alloy product has wide application prospect.

Description

technical field [0001] The invention belongs to the technical field of amorphous synthetic materials, and more specifically, the invention relates to an amorphous alloy product and a manufacturing method thereof. Background technique [0002] Amorphous alloys appeared in the 1960s. The initial amorphous alloys could only reach the micron level because of the critical size (the largest size of the amorphous alloy), which made it difficult to be practically applied. However, due to its excellent material properties, it was favored by scientists Extensive research and continuous development of amorphous alloys with large critical size and suitable for industrial production. The critical size gradually develops from micron level to millimeter level or even centimeter level. Usually, the critical cooling rate is lower than 500°C / s , Amorphous alloys with a critical size greater than 1mm are called bulk amorphous alloys, and the emergence of bulk amorphous alloys provides the poss...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B5/00B22D19/08B22D19/16
Inventor 张法亮
Owner BYD CO LTD
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