Solid lubricating, friction-reducing and repairing agent of wheel rail as well as preparation method and application thereof

A solid lubricant and solid lubrication technology, which is applied in the direction of track lubrication, track wetting/lubrication, railway car body parts, etc., can solve the problem that the wheel and rail have no friction reduction and repair effect

Active Publication Date: 2012-08-15
北京天捷优越科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the above two forms of products can only lubricate the wheel and r

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0040] Example one

[0041] Natural rubber dosage 10 kg

[0042] Acrylonitrile-butadiene-styrene rubber dosage 1.0 kg

[0043] Vulcanization accelerator TT 10 g, vulcanization accelerator DM 70 g, antioxidant RD 100 g, activator ZnO 200 g, activator stearic acid 150 g, sulfur 100 g, appropriate amount of pigment

[0044] Sub-nano tremolite powder dosage 4.0 kg

[0045] Iron sulfide Fes dosage 2.0 kg

[0046] Silane coupling agent dosage 0.04 kg

[0047] After quantitatively weighing the above raw materials, the finished product is prepared according to the method of preparing wheel-rail solid lubricating anti-friction repair agent, and its physical and chemical properties are determined as follows: density 1.68 g / cm 3 , Compressive strength 8.3MPa, volume resistivity 6.2×10 14 Ohm·cm. Dongfeng DF 4 The operation of the diesel locomotive shows that the average wear rate of the rim is less than 0.45 mm / 10,000 kilometers.

Example Embodiment

[0048] Example two

[0049] Polystyrene-butadiene-styrene ternary block copolymer rubber 10 kg

[0050] Vulcanization accelerator TT 10 g, vulcanization accelerator DM 80 g, anti-aging agent RD 80 g, activator ZnO 200 g, activator stearic acid 200 g, sulfur 100 g, appropriate amount of pigment

[0051] Sub-nanometer actinolite powder dosage 2.0 kg

[0052] Zinc sulfide Zns dosage 4.0 kg

[0053] Silane coupling agent dosage 0.03 kg

[0054] After the above raw materials are quantitatively weighed, the finished product is prepared according to the method of preparing wheel-rail solid lubricating anti-friction repair agent, and its density is determined to be 1.67 g / cm 3 . The use of electric locomotives shows that the average wear rate of the rim is less than 0.4 mm / 10,000 kilometers.

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Abstract

The invention discloses a solid lubricating, friction-reducing and repairing agent with efficacies of lubricating, reducing friction and in-situ repairing. The solid lubricating, friction-reducing and repairing agent comprises 100 parts of rubber, 3-4 parts of vulcanized rubber composition, 5-10 parts of sub-nanometer silicate powder, 2.5-10 parts of solid lubricating agent and 0.05-0.2 part of coupling agent. A preparation method comprises the steps of: (1) preparing materials according to the ratio in claim 1; (2) wrapping the sub-nanometer silicate powder which is dried in vacuum by the coupling agent, wherein the temperature is 70-80 DEG C; (3) milling the rubber in an open mill; (4) mixing the vulcanized rubber composition in the open mill; (5) putting the powder obtained from the step (2) into the open mill to mix; (6) adding the solid lubricating agent in the rubber open mill and mixing, and (7) controlling the temperature of cooling water in an open mill jacket below 60 DEG C until the materials are uniformly mixed, and cutting into strips of 5-8 mm. The solid friction-reducing agent can be coated on a wheel rail through a dispenser.

Description

technical field [0001] The invention relates to a wheel-rail solid lubricating anti-friction repairing agent, and also relates to a preparation method and application of the wheel-rail solid lubricating anti-friction repairing agent. Background technique [0002] When railway trains, subways, and urban rail vehicles are running, the rims and rails are always in contact, resulting in serious wear and tear on the rims, wheel rails, and labor-intensive wheel-rail maintenance has become an important problem that needs to be solved urgently. However, the use of diesel locomotives, electric locomotives, speed-up, and small-radius tracks have caused wheel-rail wear to become more and more serious. Chinese patent application CN201023482Y proposes a friction-reducing lubricating rod with graphite as the base material and a hole in the middle filled with grease. Some people also propose a lubricating rod with thermoplastics as the base material and graphite powder mixed in. But the a...

Claims

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Application Information

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IPC IPC(8): C09D109/02C09D123/16C09D107/00C09D123/28C09D7/12B61K3/00
Inventor 尤肃生谷安兴
Owner 北京天捷优越科技有限公司
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