Handheld insulative discharging combustible gas igniter

A hand-held, igniter technology, applied in the direction of combustion ignition, incandescent ignition, combustion methods, etc., can solve the problems of failure to ignite, reduce thermal insulation performance, unreliable ignition, etc., and achieve the effect of improving reliability

Inactive Publication Date: 2012-11-28
湖南华菱涟源钢铁有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The igniters used in various industrial furnaces, especially in the compact strip steel production line (that is, CSP production line, Compact strip production) and (homogeneous) heating furnaces include combustible gas igniters and their imitations brought randomly from abroad. There are also civilian electronic igniters, etc. These igniters that have been used are difficult to meet production needs. The main problem is that unreliable ignition often leads to gas explosion accidents at the ignition port, damages the heat insulation layer near the ignition port, and reduces fuel consumption. ) thermal insulation performance, increase gas consumption, and sometimes even endanger the safety of people and equipment; each ignition must be carried out 15 to 25 minutes in advance, wasting gas and blower energy consumption; greatly increasing the labor intensity of operators and maintenance personnel
The existence of these problems is almost all concentrated on the fact that the design of the discharge mechanism cannot meet the needs of actual production, and the failure rate exceeds 85%.
Such a high number of failures is mainly due to the fact that the designer did not take into account factors such as dirty dust, acidic and harmful gases such as sulfur dioxide (SO2) and humid air on the job site, which led to the discharge mechanism of the heating (homogeneous) furnace igniter after a period of use. The insulation effect between the outer conductive stainless steel tube and the central conductive mandrel of the steel pipe decreases rapidly, which increases the leakage current between the outer conductive (shell) stainless steel tube of the discharge mechanism and the central (conductive) mandrel, resulting in The voltage between the opposite discharge needles drops below the breakdown voltage, an effective ignition arc cannot be generated, and the igniter is damaged and cannot be ignited
For example, the main problem of the igniter brought randomly from the CSP production line equipment is that the insulation problem between the core needle and the stainless steel pipe wall is not well resolved. The support body of the core needle head is a square structure, so that the core needle and the stainless steel pipe wall The gap of the igniter is connected to the atmosphere. After the igniter is used for a period of time, dust, moisture and acidic harmful gas enter the tube and damage the igniter.

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  • Handheld insulative discharging combustible gas igniter

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Embodiment Construction

[0010] The specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0011] (Such as figure 1 As shown), a kind of hand-held insulating discharge type combustible gas igniter includes a splicing cap 1, a tip discharge electrode 2, a fastening nut 3, a positioning support tube 6, a round tube conductive wall 7, an upper sealing positioning layer 8, Insulation layer 9, core needle 10, lower sealing and positioning layer 11, core needle positioning insulating support column 12, connecting plate 13, operation button 14, battery 15, boost inverter module 16, first output line 17 and second output line 18, wherein the tip discharge electrode 2 is a full-section conical discharge electrode made of 304 stainless steel, the fastening nut 3 is a welded round head nut for discharge, and the positioning support tube 6 is a high-temperature ceramic tube glazed on the surface, which is resistant to dirt and its h...

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Abstract

The invention discloses a handheld insulative discharging combustible gas igniter. A fastening nut, a pointed-end discharging electrode and a splicing nut are positioned at the top end of a circular-tube conductive wall, and an ignition window is arranged adjacent to the pointed-end discharging electrode on the external wall at the upper end of the circular-tube conductive wall; a core pin is arranged on the longitudinal central line of the circular-tube conductive wall; a positioning support tube, an upper sealing positioning layer, an insulating layer, a lower sealing positioning layer and a core pin positioning support post are sequentially sheathed from bottom to top between the external wall of the core pin and the internal wall of the circular-tube conductive wall; and a connection plate is fixedly connected with the external wall at the lower end of the circular-tube conductive wall. An operation button and a battery are connected in series at the input end of a boosting inverted module, and a first output wire and a second output wire connected with the output end of the boosting inverted module are respectively connected with the lower end of the circular-tube conductive wall and the lower end of the core pin. The handheld insulative discharging combustible gas igniter has 100% of igniting success rate; and compared with that of the traditional igniter, the service life is prolonged by 5 to 10 times. The handheld insulative discharging combustible gas igniter is safe and reliable, and is the reliable tool for manually igniting various industrial fuel-gas heating (soaking) furnaces.

Description

technical field [0001] The invention relates to an igniter, in particular to a hand-held insulating discharge combustible gas igniter for various industrial furnaces based on manual ignition using combustible gas as fuel. Background technique [0002] The igniters used in various industrial furnaces, especially in the compact strip steel production line (that is, CSP production line, Compact strip production) and (homogeneous) heating furnaces include combustible gas igniters and their imitations brought randomly from abroad. There are also civilian electronic igniters, etc. These igniters that have been used are difficult to meet production needs. The main problem is that unreliable ignition often leads to gas explosion accidents at the ignition port, damages the heat insulation layer near the ignition port, and reduces fuel consumption. ) thermal insulation performance, increase gas consumption, and sometimes even endanger the safety of people and equipment; each ignition ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F23Q7/10F23Q7/14F23Q7/22
Inventor 谌辉
Owner 湖南华菱涟源钢铁有限公司
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