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Intelligent high-speed contactless high-accuracy glue spraying method

A non-contact, high-precision technology, used in coatings, devices that apply liquid to surfaces, etc., can solve problems such as high difficulty, high training costs, and inability to guarantee stable quality, so as to improve product qualification rates and ensure product quality. quality effect

Inactive Publication Date: 2013-01-02
XIAMEN TEYING AUTOMATION TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the flexible electronic circuit board manufacturing industry, tiny electronic components need to be sprayed and fixed for protection, so that the components are not damaged by collisions and static electricity, and the high-quality rate of the product is guaranteed, because the area of ​​the components is between 0.25 and 1 square millimeter. During the period, it is very difficult to rely on manual dispensing under a magnifying glass, and the quality cannot be guaranteed to be stable. The training period for skilled workers is very long and the training cost is high.
[0003] At present, high-speed and high-precision are the difficulties in the glue spraying method. For the current domestic glue spraying equipment, it cannot meet the high-speed, high-precision glue spraying process requirements; while foreign glue spraying technologies are all protected by patents.

Method used

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Embodiment

[0038] On the intelligent high-speed non-contact high-precision glue spraying equipment, the extracted samples are photographed through the CCD visual positioning and measurement system, and the image is captured. After processing, it is identified as the working position of a specific glue spraying point and stored in the system database. At the same time, set the glue spraying parameters (air pressure, temperature, glue spraying frequency), use the precision weighing balance and CCD visual positioning and measurement system to measure the glue spraying amount, set the glue spraying amount and the allowable error range according to the work requirements, the product is in When the conveyor belt is guided into the working position, the image recognition program is called. After the recognition and comparison, the product spraying point can be precisely positioned. In this process, interpolation correction can be performed, and then the process control software in the industrial ...

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Abstract

The invention relates to a glue spraying method, particularly to an intelligent high-speed contactless high-accuracy glue spraying method. The method includes establishing a corresponding mathematical model, and establishing a glue spraying vision algorithm and a machine vision system to provide a theoretical basis for the glue spraying method according to the forming principle of the glue spraying; collecting and processing images in motion to provide a dynamic positioning theoretical basis by using the geometric transformation technology; and measuring the glue spraying amount by using a precise weighing balance and a charge coupled device (CCD) visual positioning and measuring system to achieve closed-loop control for the glue spraying amount. According to the method, a CCD optical lens, a high-speed glue spraying valve, the precise weighing balance and a CCD measuring software are combined, a tri-axial motion platform is provided, the CCD optical lens is used for positioning components precisely, the high-speed high-accuracy glue spraying valve is matched, an on-line weighing or CCD measuring function is used for assistance, the glue amount is calibrated on line, the technical process of accurate glue spraying packaging can be achieved rapidly, quality of products is guaranteed, and the product percent of pass is improved.

Description

Technical field: [0001] The invention relates to a glue spraying method, in particular to an intelligent, high-speed, non-contact and high-precision glue spraying method. Background technique: [0002] In the flexible electronic circuit board manufacturing industry, tiny electronic components need to be sprayed and fixed for protection, so that the components are not damaged by collisions and static electricity, and the high-quality rate of the product is guaranteed, because the area of ​​the components is between 0.25 and 1 square millimeter. During the period, it is very difficult to rely on manual dispensing under a magnifying glass, and the quality cannot be guaranteed to be stable. The training period for skilled workers is very long and the training cost is high. [0003] At present, high speed and high precision are the difficulties in the glue spraying method. For the current domestic glue spraying equipment, it cannot meet the high speed and high precision glue spra...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05D1/26B05C11/10
Inventor 黄清文李潞龙
Owner XIAMEN TEYING AUTOMATION TECH CO LTD
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